High purity lithium hydroxide and lithium carbonate for use in lithium-ion batteries are produced by the processing of spodumene ore from the Whabouchi mine (Northern Quebec, Canada). The main byproduct of this treatment is an aluminum silicate waste stream, which is produced in very large quantities and should be recycled to avoid its storage in landfills, which is not environmentally friendly. Previous research work by the authors on the characterization of this aluminum silicate waste stream showed its potential as a pozzolanic material and hence that it could be used by the cement and concrete industry, which would contribute to the sustainability of these industries. The purpose of this study was to assess the pozzolanic activity of this new material and its effects on the properties of concrete in its fresh and hardened states in order to evaluate the effects of replacing part of the cement with this aluminum silicate waste stream in various classes of concrete. Series of air-entrained and non-air entrained concrete mixtures were produced and tested in this study. Results from fresh state testing, mechanical and durability properties of the concrete made with this material were similar to those obtained with conventional supplementary cementitious materials and equal or superior to those obtained with reference concrete mixtures made with plain and ordinary portland cement.

Fireproofing deterioration is widespread in industrial facilities throughout the country. Spalling concrete has potential to damage equipment and harm personnel. Replacing concrete fireproofing like-in-kind, without consideration for proper anchorage or material durability, does not eliminate the hazard as spalls may potentially occur again over time. However, when properly designed and installed, concrete is a durable option for replacing deficient fireproofing in aggressive environments typically present in industrial processing units. This paper presents the results of a case study on a structure in a Midwest industrial complex. Extensive concrete fireproofing repairs were performed on the structure 12 years ago. Design requirements included normal weight concrete with polypropylene fibers which enhance durability by improving cracking resistance. During a fire, the fibers melt forming relief channels for moisture to escape, thus eliminating explosive spalling. Installation methods included welded wire reinforcement (WWR) with positive anchorage to structural steel. WWR was attached to post-installed adhesive anchors between column flanges where existing fireproofing was sound and difficult to remove. After 12 years in service, repairs exhibit no significant defects. This level of durability is attributed to the design and installation methods utilized. Concrete fireproofing is a durable option for fire protection, provided structures are designed to support its weight, its mixture design is properly proportioned, and it is adequately anchored and reinforced.

Following an over-height truck impact, Carbon Fiber Reinforced Polymer (CFRP) fabric was used to retrofit the exterior girder in a four-span Reinforced Concrete Deck on Girder (RCDG) Bridge on route KY 562 that passes over Interstate 71 in Gallatin County, Kentucky. The impacted span (Span 3) traverses the two northbound lanes of Interstate 71. While the initial retrofit was completed in May 2015, a second impact in September 2018 damaged all four girders in Span 3. The previously retrofitted exterior girder (Girder 4) suffered the brunt of the impact, with all steel rebars in the bottom layer being severed. Damage to Girders 1, 2, and 3 was minor and none of the bars were damaged. A two-stage approach for the containment and repair of the damaged girders following an over-height truck impact was implemented when retrofitting the bridge. The repair and strengthening of all the girders using CFRP fabric was the economical option compared to the alternative option of replacing the RCDG bridge. The initial CFRP retrofit was found to have failed in local debonding around the impact location. The CFRP retrofit material that was not immediately near the impact location was found to be well bonded to the concrete. The removal of this material and subsequent surface preparation for the new retrofit was time consuming and challenging due to traffic constraints. In Girder 4 all but one of the main rebars were replaced by removing the damaged sections and installing straight rebars connected to the existing rebars with couplers. One of the rebars could not be replaced. A heavy CFRP unidirectional fabric, having a capacity of 534 kN (120,000 lbs.) per 305 mm (1 ft.) width of fabric, was selected for the flexural strengthening and deployed to replace the loss in load carrying capacity. A lighter unidirectional CFRP fabric was selected for anchoring and shear strengthening of all the girders, and to serve as containment of crushed concrete in the event of future over-height impacts. The retrofit with spliced steel rebars and CFRP fabric proved to be an economical alternative to bridge replacement.

For many decades, latex-modified concrete (LMC) overlays have been successfully used in the United States, inclusive of providing protection for many bridge decks and their steel reinforcements. LMC remains one of the most desirable rehabilitation materials for concrete bridge decks because it is easier to place and requires minimal curing. Nevertheless, as is the case with any cement-based material, LMC overlays are susceptible to plastic shrinkage and delamination. These problems are often solved by proper curing and better surface preparation. Yet, despite these solutions, many questions have been raised regarding the best practices for placing LMC overlays and the proper curing and placement conditions. The current curing practice for LMC in most states simply follows the latex manufacturer’s recommendation because very little information on the proper curing methods is available. There is a need to establish detailed technical specifications regarding curing and placement conditions that will provide more durable LMC overlays. This paper provides an in-depth laboratory-based experimental study of the effect of curing methods and duration on the mechanical properties and durability aspects of LMC. Four different curing methods were examined: (1) dry curing, (2) 3 days of moist curing, (3) 7 days of moist curing, and (4) compound curing. Based on the results from the laboratory tests, technical specifications were developed for field implementation of LMC. Various types of sensors were installed to monitor the behavior of the LMC overlays on bridge deck. Results show that extending the moist-curing duration to a minimum of 3 days (and a maximum of 7 days) significantly improves both the mechanical properties and durability of LMC.

PCA researchers interested in the problem of evaporation of bleed water from concrete surfaces borrowed an equation developed by hydrologists to predict evaporation from Lake Hefner in Oklahoma. PCA’s graphical representation of that equation, subsequently modified to its present form by NRMCA, was later incorporated into multiple ACI documents, and is known by concrete technologists world-wide as the “Evaporation Rate Nomograph.” The most appropriate use of this formulation in concrete construction is to estimate the evaporative potential of atmospheric conditions (known as “evaporativity”). Since the difference between actual and estimated evaporation rate can be in the range of ± 40% of the estimate, best use of the equation as routinely applied is as a semi-quantitative guide to estimate risk of early drying and inform decisions about timing and conduct of concrete placing and finishing operations. Use of the “Nomograph” and related “Apps” in specifications is more problematic, however, given: 1.) the inherent uncertainty in its underlying equation, 2.) the difficulty in obtaining input data that appropriately characterize jobsite microclimate, and 3.) establishing a mixture-specific criterion for tolerable evaporation rate.