International Concrete Abstracts Portal

As recycled concrete reaches the end of its service life, a new generation of coarse recycled aggregate (CRA) is created. Although the variables influencing the physical properties of CRA are well understood, the performance of multi-recycled coarse aggregate (MRCA) remains insufficiently explored, being essential to study how the modified properties could affect the performance of recycled concrete. This research involved five recycling cycles to evaluate the properties of MRCA and its impact on the mechanical and durability performance of concrete made with 75% MRCA. The findings indicate that water absorption, porosity, and abrasion of MRCA increase with each recycling cycle. Although the mechanical behaviour of the concretes appears to be unaffected by the number of recycling cycles, the elastic modulus is negatively impacted when MRCA is used. Furthermore, while some permeability properties are significantly influenced by each recycling cycle, both water penetration depth and resistance to sulfate attack remain largely unchanged.

Service life modeling of microbially induced concrete corrosion (MICC) is essential for assessing structural durability, optimizing maintenance, and minimizing risks in wastewater environments. ASTM C1904-20 is a recently developed biogenic benchtop method for assessing MICC that is safe, accelerated, and practical compared to conventional laboratory tests. The objective of this study is to use the benchtop test to predict the service life of concrete exposed to MICC in sewer pipes. This correlation is based on the Pomeroy model that relates the field H₂S concentrations, wastewater flow conditions, pipe and flow geometry, and the properties of the concrete. A demonstration study is provided to show how the ASTM C1904 data could be used to predict the performance of different types of concrete and antimicrobial products in realistic exposure scenarios. The projected corrosion rates in field conditions reflected the delayed and reduced corrosion rates for mixtures with antimicrobial treatment.

Additive construction augments the laborious construction of structural concrete; however, its implementation remains mostly limited to building envelopes. Culvert construction benefits from alternative methods due to the high demand for transportation infrastructure. In this study, extrusion-based three-dimensional concrete printing (3DCP) is developed for the first time for culvert construction. Large-scale unreinforced concrete pipes were printed, and the early-stage (for example, buildability), mechanical, and durability properties of two commercially available 3DCP materials were determined. Additionally, the specimens were tested structurally and exceeded the expected structural performance (by approximately an average of 32%) under the three-edge bearing test. However, the desired durability was not met due to the porosity of the specimens. The mixture design with microfibers exhibited marginally higher compressive and tensile strength but did not meet durability criteria similar to non-fiber material. Results indicated the 3DCP feasibility for pipe culvert construction and mapped further direction for widespread implementation and addressing concrete pipe durability issues.

The use of recycled plastic aggregate in cement-based materials has emerged as a promising strategy to reduce plastic waste and promote sustainable construction. However, the inherent hydrophobicity of plastic surfaces poses a significant challenge by limiting their bonding with the cement matrix. This review critically examines five major surface treatment methods, such as coating, oxidation, silane, plasma, and radiation, to enhance the compatibility of recycled plastic aggregates in cementitious composites. Coating with materials such as waterglass, slag powder, or acrylic resins improved compressive strength by up to 78% depending on the coating type. Oxidation using hydrogen peroxide or calcium hypochlorite increased hydrophilicity and improved strength by approximately 10%–30%, while excessive treatment with NaOH-hypochlorite mixtures reduced strength by up to 60%. Silane treatment significantly enhanced surface bonding, resulting in improved mechanical properties. Plasma treatment demonstrated high efficiency, reducing contact angles from ~108° to 44.0° within 30 seconds. Radiation treatment using gamma rays and microwaves increased surface roughness and strength, with gamma irradiation at 100–200 kGy leading to substantial improvements in compressive strength and surface morphology. To the authors’ knowledge, this is the first review to systematically compare the effectiveness, mechanisms, and limitations of these surface treatments specifically for recycled plastic aggregates in cement-based materials. This review also highlights the practical challenges of scaling such treatments, including energy demand, chemical handling, and cost, and identifies future directions such as bio-based coatings and nanomaterial functionalization. The findings provide critical insight into optimizing surface treatments to improve the mechanical performance, durability, and sustainability of concrete incorporating plastic aggregates, supporting their broader adoption in sustainable construction practices.

The production of Ordinary Portland Cement (OPC) is a major contributor to carbon emissions. One immediate and viable solution is the use of optimized concrete mixtures that employ a decreased quantity of cement and increased dosage of high-range water-reducing (HRWR) admixtures. This study investigates five different concrete mixtures with varying w/c (0.37 to 0.42) and reduced cement contents. The mixtures with “low cement + high dosage HRWR admixture” content had over 30% increase in mechanical strength and presented 40% lower water absorption, and 68 to 97% higher formation factor, indicating enhanced durability. The optimized concrete mixtures with reduced cement and lower w/c have a service life increase of up to 117% and a life-cycle cost reduction of 29%. The application of “low cement + high dosage HRWR admixture” mixtures can improve the sustainability of concrete mixtures by reducing cement and water contents and increasing the service life of concrete in severe environments.