International Concrete Abstracts Portal

Portland Limestone Cement (PLC) has gained widespread use as the most accessible and sustainable blended cement in the market. However, in many African countries, including Ghana, the use of clay pozzolana in the concrete industry has primarily relied on Ordinary Portland Cement (OPC). In this study, PLC Type II/B-L was partially replaced with clay pozzolana at levels ranging from 10% to 50% by weight. The investigation included compressive strength testing, non-destructive evaluations using electrical surface resistivity, pulse velocity, and chloride penetration tests, targeting a characteristic strength of 30 MPa. Additionally, an environmental impact assessment based on the carbon footprint of both control and clay pozzolana concretes was conducted. The mix design followed the EN 206 standard. A total of 72 cubic moulds were produced for the strength test. The results showed that clay pozzolana concretes with between 10 and 20% replacement achieved strength values of 35 and 33 MPa, respectively, higher than the target of 30 MPa (4351.13 psi) strength at 28 days. However, mixtures with 30% to 50% replacement required extended curing periods of 60 to 90 days to reach the desired strength. At extended curing, 10-50% clay pozzolana replacement attained strength between 32 and 41 MPa. Non-destructive test results showed no direct correlation with compressive strength, confirming that different factors govern strength, resistivity, and pulse velocity. The environmental impact assessment revealed a 14 to 51% reduction in CSi and a 19 to 36% increase in CRi with 10 to 50% clay pozzolana (for CSi) and 10 to 40% (for CRi). The thermodynamic modelling also revealed that pozzolana contents below 30% primarily promoted pozzolanic reactions, enhancing performance compared to the control mix. Based on these results, 20–30% clay pozzolana replacement is recommended to ensure reliable performance, while higher levels (>30%) require further durability evaluation for long-term use.

Ultra-high-performance concrete (UHPC) is composed of a high volume fraction of binder and steel fibers, and a very low water content, resulting in enhanced strength and ductility, along with higher cost and environmental impacts. This study develops a UHPC mixture amenable to three-dimensional (3-D) printing, with 30% of cement (by mass) replaced with a combination of replacement materials. The proportioned UHPC mixture with 1.5% fiber volume fraction demonstrates 28-day compressive strengths of > 120 MPa (17.4 kips), and limited anisotropy when tested in the three orthogonal directions. Furthermore, 3-D printed layered composites are developed where UHPC (with and without fiber reinforcement) and conventional concrete layers are synergistically used in appropriate locations of the beam so as to achieve mechanical performance that is comparable to 3-D printed UHPC sections. Such manufacturing flexibility offered by 3-D printing allows conserving resources and attaining desirable economic and environmental outcomes, as is shown using life cycle and techno-economic analyses (LCA/TEA). Experimental and theoretical analysis of load carrying capacity and preliminary LCA/TEA show that >50% of the fiber-reinforced UHPC beam volume (in the compression zone) can be replaced with conventional concrete, resulting in only a <20% reduction in peak load carrying capacity, but >35% reduction in cost and >20% reduction in CO2 emissions. These findings show that targeted layering of different materials through 3-D printing enables the development and construction of 3-D-printed performance-equivalent structural members with lower cost and environmental impacts.

This study presents a comprehensive review of eco-friendly materials and advanced repair techniques for rehabilitating reinforced-concrete (RC) structures, emphasizing their role in promoting sustainability and enhancing performance. By evaluating fifty-five research programs conducted between 2001 and 2024, the study focuses on emerging materials such as geopolymers, natural fibers, and fiber-reinforced composites, highlighting their mechanical properties, environmental benefits, and potential for integration into traditional RC systems. The review is thematically organized into four areas: (1) Sustainability and Environmental Impacts, (2) Material Innovation and Properties, (3) Repair Techniques and Efficiency, and (4) Structural Performance. Key findings reveal that these materials not only reduce the carbon footprint of construction but also significantly improve structural durability, corrosion resistance, and long-term performance under varying environmental conditions. Specifically, geopolymer concretes exhibit low CO₂ emissions and superior bond strength; bamboo and flax fibers offer strong tensile capacity with renewable sourcing; and MICP techniques deliver self-healing functionality that reduces dependency on chemical-based crack sealants. Additionally, the use of recycled and bio-based materials further contributes to cost-efficiency and environmental resilience, fostering circular economy principles. By synthesizing findings across these domains, this study provides practical insights into how eco-friendly materials can simultaneously address environmental, structural, and economic challenges in RC repair. The study underscores the importance of adopting innovative repair methods that incorporate these sustainable materials to address modern civil engineering challenges, balancing infrastructure longevity, sustainability, and reduced environmental impact.

The term “mass concrete” characterizes a specific concrete condition that typically requires unique considerations to mitigate extreme temperature effects on a structure. Mass concrete has historically been defined by the physical dimensions of a massive concrete element with the intent of identifying when differential temperatures may induce early-onset cracking, leading to reduced service life. More recently, in addition to differential temperature considerations, extreme upper temperature limits have been imposed by the American Concrete Institute to prevent long-term concrete degradation. Studies dating back to 2007 show shafts as small as 48 in. (1.2 m) in diameter can exceed both differential and peak temperature limits; in 2020, augered cast-in-place piles as small as 30 in. (0.76 m) in diameter exceeded one or both limits. This suggests the term “mass concrete” is misleading when considering today’s high-early-strength or high-performance mix designs. This study applies numerical modeling coupled with field measurements to investigate the effects of concrete mix design, drilled shaft diameter, and environmental conditions on heat energy production and temperature. Further, the outcome of this study focuses on developing criteria that combine the effects of both size and cementitious material content to determine whether unsafe temperature conditions may arise for a given drilled shaft design.

The production of carbonated aggregates from Class F fly ash(FA) is challenging due to its low calcium content, typically lessthan 10%. This study investigates the production of carbonatedalkali-activated aggregates using FA and calcium carbide sludge(CCS). Sodium hydroxide was used as an activator, and the effectsof autoclave treatment on the properties of these aggregates wereexamined. The optimal mixture, comprising 70% FA and 30%CCS, achieved a single aggregate strength of >5 MPa in autoclavecarbonated (AC) aggregates, comparable to the strength obtainedafter 14 days of water curing without-autoclave carbonated(WAC) aggregates. Both AC and WAC aggregates exhibited a bulkdensity of 790 to 805 kg/m3, and the CO2 uptake was 12.5% and13.3% in AC and WAC aggregates, respectively. Field-emissionscanning electron microscopy (FE-SEM) and Fourier-transforminfrared spectroscopy (FTIR) analysis indicated the formation ofcalcium-aluminum-silicate-hydrate (C-A-S-H) gel in non-carbonatedaggregates, while calcite and vaterite, along with sodiumaluminum-silicate-hydrate (N-A-S-H) gel, formed in carbonatedaggregates. Concrete incorporating AC and WAC aggregatesexhibited compressive strength of 39 and 38 MPa, with concretedensity of 2065 kg/m3 and 2085 kg/m3, respectively. Furthermore,AC and WAC aggregate concrete showed a reduction in CO2emissions of 18% and 31%, respectively, compared to autoclavenon-carbonated (ANC) aggregate concrete. These findings highlightthe potential of producing carbonated alkali-activated aggregatesfrom FA and CCS as sustainable materials for constructionapplications.