International Concrete Abstracts Portal

Portland Limestone Cement (PLC) has gained widespread use as the most accessible and sustainable blended cement in the market. However, in many African countries, including Ghana, the use of clay pozzolana in the concrete industry has primarily relied on Ordinary Portland Cement (OPC). In this study, PLC Type II/B-L was partially replaced with clay pozzolana at levels ranging from 10% to 50% by weight. The investigation included compressive strength testing, non-destructive evaluations using electrical surface resistivity, pulse velocity, and chloride penetration tests, targeting a characteristic strength of 30 MPa. Additionally, an environmental impact assessment based on the carbon footprint of both control and clay pozzolana concretes was conducted. The mix design followed the EN 206 standard. A total of 72 cubic moulds were produced for the strength test. The results showed that clay pozzolana concretes with between 10 and 20% replacement achieved strength values of 35 and 33 MPa, respectively, higher than the target of 30 MPa (4351.13 psi) strength at 28 days. However, mixtures with 30% to 50% replacement required extended curing periods of 60 to 90 days to reach the desired strength. At extended curing, 10-50% clay pozzolana replacement attained strength between 32 and 41 MPa. Non-destructive test results showed no direct correlation with compressive strength, confirming that different factors govern strength, resistivity, and pulse velocity. The environmental impact assessment revealed a 14 to 51% reduction in CSi and a 19 to 36% increase in CRi with 10 to 50% clay pozzolana (for CSi) and 10 to 40% (for CRi). The thermodynamic modelling also revealed that pozzolana contents below 30% primarily promoted pozzolanic reactions, enhancing performance compared to the control mix. Based on these results, 20–30% clay pozzolana replacement is recommended to ensure reliable performance, while higher levels (>30%) require further durability evaluation for long-term use.

Corrosion in reinforcing steel bars is a critical factor influencing the durability and structural performance of reinforced concrete structures. This paper investigates the effects of corrosion on the mechanical properties of thermo-mechanically treated steel bars. The study parameters included bar diameter, corrosion technique, and varying corrosion levels (CLs). The impressed current technique was used to accelerate corrosion. Load-displacement data from uniaxial tensile tests were analyzed to determine stress-strain relationships of corroded bars. The results showed that the mechanical properties of the bars were unaffected by diameter or corrosion technique. However, a consistent reduction in both nominal yield strength and ultimate strength was observed with increasing CLs, while the elastic modulus remained unchanged. The strength factors for yield strength and ultimate strengths of the corroded bars varied in the range of 0.0013 to 0.015 and 0.0032 to 0.012, respectively, which were higher than reported in the literature. The fracture strain of the bars decreased at higher CLs. Predictive models were developed to estimate the residual mechanical properties, which are crucial for defining the constitutive relations needed to determine analytical stress-strain behavior. Analytical methods for determining these constitutive relations were also proposed, showing a good correlation with the experimental stress-strain curves.

Ultra-high-performance concrete (UHPC) is composed of a high volume fraction of binder and steel fibers, and a very low water content, resulting in enhanced strength and ductility, along with higher cost and environmental impacts. This study develops a UHPC mixture amenable to three-dimensional (3-D) printing, with 30% of cement (by mass) replaced with a combination of replacement materials. The proportioned UHPC mixture with 1.5% fiber volume fraction demonstrates 28-day compressive strengths of > 120 MPa (17.4 kips), and limited anisotropy when tested in the three orthogonal directions. Furthermore, 3-D printed layered composites are developed where UHPC (with and without fiber reinforcement) and conventional concrete layers are synergistically used in appropriate locations of the beam so as to achieve mechanical performance that is comparable to 3-D printed UHPC sections. Such manufacturing flexibility offered by 3-D printing allows conserving resources and attaining desirable economic and environmental outcomes, as is shown using life cycle and techno-economic analyses (LCA/TEA). Experimental and theoretical analysis of load carrying capacity and preliminary LCA/TEA show that >50% of the fiber-reinforced UHPC beam volume (in the compression zone) can be replaced with conventional concrete, resulting in only a <20% reduction in peak load carrying capacity, but >35% reduction in cost and >20% reduction in CO2 emissions. These findings show that targeted layering of different materials through 3-D printing enables the development and construction of 3-D-printed performance-equivalent structural members with lower cost and environmental impacts.

CO2 mineralization in concrete enhances cement hydration by reacting with calcium-rich materials, forming nano-scale calcium carbonate that fills micro-pores. This study explores CO2-mineralized concrete performance, produced using a two-step mineralization process. Concrete with 0.2% CO2 by cement weight exhibited significantly higher compressive strength, increasing by 18.78%, 19.27%, and 20.63% at 7, 28, and 56 days, respectively. Isothermal calorimetric analysis confirmed increased heat evolution in CO2-mineralized cement paste, while X-ray diffraction and scanning electron microscopy revealed calcium carbonate formation and more ettringite volume. The higher strength gain due to CO2 mineralization is used to leverage the cement content. A comparative study reveals that CO2-mineralized concrete with 7.5% reduced cement content achieves equivalent strength and durability to conventional concrete, reducing carbon emissions by 8% while significantly lowering cost per unit strength and enhancing sustainability and performance.

Ultra-high-performance concrete (UHPC) is increasingly gaining attention for structural applications, with structural fire safety being a key design factor. It is evident from recent research that UHPC structural members are prone to fire-induced spalling and have lower fire resistance than traditional concrete members. Currently, there are no specific guidelines for the fire design of UHPC members, and extending existing fire design provisions developed for conventional concrete members may not be appropriate, considering the unique challenges posed by UHPC. This paper outlines the critical factors contributing to the lower fire performance of UHPC structural members, discussing these factors in detail, using data from both numerical and experimental studies. Based on the results from parametric studies, as well as observations from published data, a set of design guidelines for mitigating spalling and enhancing the fire resistance of UHPC beams is proposed.