Application of Eco-Friendly Materials in Repair of Reinforced Concrete Members: A State-of-the-Art Review

International Concrete Abstracts Portal

The International Concrete Abstracts Portal is an ACI led collaboration with leading technical organizations from within the international concrete industry and offers the most comprehensive collection of published concrete abstracts.

  


Title: Application of Eco-Friendly Materials in Repair of Reinforced Concrete Members: A State-of-the-Art Review

Author(s): Matthew Soltani and Christopher Weilbaker

Publication: Structural Journal

Volume: 123

Issue: 2

Appears on pages(s): 171-182

Keywords: circular economy; corrosion resistance; durability; geopolymer technology; mechanical properties; structural retrofitting; sustainable construction

DOI: 10.14359/51749170

Date: 3/1/2026

Abstract:
This study presents a comprehensive review of eco-friendly materials and advanced repair techniques for rehabilitating reinforced concrete (RC) structures, emphasizing their role in promoting sustainability and enhancing performance. By evaluating 55 research programs conducted between 2001 and 2024, the study focuses on emerging materials such as geopolymers, natural fibers, and fiber-reinforced composites, highlighting their mechanical properties, environmental benefits, and potential for integration into traditional RC systems. The review is thematically organized into four areas: 1) sustainability and environmental impacts; 2) material innovation and properties; 3) repair techniques and efficiency; and 4) structural performance. Key findings reveal that these materials not only reduce the carbon footprint of construction but also significantly improve structural durability, corrosion resistance, and long-term performance under varying environmental conditions. Specifically, geopolymer concretes exhibit low CO2 emissions and superior bond strength, bamboo and flax fibers offer strong tensile capacity with renewable sourcing, and microbially induced carbonate precipitation (MICP) techniques deliver self-healing functionality that reduces dependency on chemical-based crack sealants. Additionally, the use of recycled and bio-based materials further contributes to cost-efficiency and environmental resilience, fostering circular economy principles. By synthesizing findings across these domains, this study provides practical insights into how eco-friendly materials can simultaneously address environmental, structural, and economic challenges in RC repair. The study underscores the importance of adopting innovative repair methods that incorporate these sustainable materials to address modern civil engineering challenges, balancing infrastructure longevity, sustainability, and reduced environmental impact.

Related References:

1. Vona, M., and Manganelli, B., “The Historical and Cultural Value of RC Constructions and the Main Critical Issues for Rehabilitation,” Infrastructures, V. 7, No. 3, 2022, p. 35. doi: 10.3390/infrastructures7030035

2. Hobbs, D. W., “Concrete Deterioration: Causes, Diagnosis, and Minimising Risk,” International Materials Reviews, V. 46, No. 3, 2001, pp. 117-144. doi: 10.1179/095066001101528420

3. Macdonald, S., “20th-Century Heritage: Recognition, Protection and Practical Challenges,” Heritage at Risk 2002/2003, 2003, pp. 223-229. doi: 10.11588/hr.2003.0.21220

4. Gencturk, B.; Hossain, K.; and Lahourpour, S., “Life Cycle Sustainability Assessment of RC Buildings in Seismic Regions,” Engineering Structures, V. 110, 2016, pp. 347-362. doi: 10.1016/j.engstruct.2015.11.037

5. Bertaglia, T.; Costa, C. M.; Lanceros-Méndez, S.; and Crespilho, F. N., “Eco-Friendly, Sustainable, and Safe Energy Storage: A Nature-Inspired Materials Paradigm Shift,” Materials Advances, V. 5, No. 19, 2024, pp. 7534-7547. doi: 10.1039/D4MA00363B

6. Hasanbeigi, A.; Price, L.; and Lin, E., “Emerging Energy-Efficiency and CO2 Emission-Reduction Technologies for Cement and Concrete Production: A Technical Review,” Renewable & Sustainable Energy Reviews, V. 16, No. 8, 2012, pp. 6220-6238. doi: 10.1016/j.rser.2012.07.019

7. Katnam, K. B.; Da Silva, L. F. M.; and Young, T. M., “Bonded Repair of Composite Aircraft Structures: A Review of Scientific Challenges and Opportunities,” Progress in Aerospace Sciences, V. 61, 2013, pp. 26-42. doi: 10.1016/j.paerosci.2013.03.003

8. Shah, I. H.; Miller, S. A.; Jiang, D.; and Myers, R. J., “Cement Substitution with Secondary Materials can Reduce Annual Global CO2 Emissions by up to 1.3 Gigatons,” Nature Communications, V. 13, No. 1, 2022, p. 5758. doi: 10.1038/s41467-022-33289-7

9. Sánchez-Garrido, A. J.; Navarro, I. J.; and Yepes, V., “Sustainable Preventive Maintenance of MMC-Based Concrete Building Structures in a Harsh Environment,” Journal of Building Engineering, V. 95, 2024, p. 110155. doi: 10.1016/j.jobe.2024.110155

10. Cenci, M. P.; Scarazzato, T.; Munchen, D. D.; Dartora, P. C.; Veit, H. M.; Bernardes, A. M.; and Dias, P. R., “Eco‐Friendly Electronics—A Comprehensive Review,” Advanced Materials Technologies, V. 7, No. 2, 2022, p. 2001263. doi: 10.1002/admt.202001263

11. Sadrolodabaee, P., “Sustainability, Durability and Mechanical Characterization of a New Recycled Textile-Reinforced Strain-Hardening Cementitious Composite for Building Applications,” PhD thesis, Aston University, Birmingham, UK, 2022.

12. Kaushal, V., and Saeed, E., “Sustainable and Innovative Self-Healing Concrete Technologies to Mitigate Environmental Impacts in Construction,” CivilEng, V. 5, No. 3, 2024, pp. 549-558. doi: 10.3390/civileng5030029

13. Laskar, S. M., and Talukdar, S., “A Study on the Performance of Damaged RC Members Repaired Using Ultra-Fine Slag Based Geopolymer Mortar,” Construction and Building Materials, V. 217, 2019, pp. 216-225. doi: 10.1016/j.conbuildmat.2019.05.033

14. Awoyera, P. O.; Nworgu, T. A.; Shanmugam, B.; Prakash Arunachalam, K.; Mansouri, I.; Romero, L. M. B.; and Hu, J.-W., “Structural Retrofitting of Corroded Reinforced Concrete Beams Using Bamboo Fiber Laminate,” Materials, V. 14, No. 21, 2021, p. 6711. doi: 10.3390/ma14216711

15. Sambucci, M.; Sibai, A.; and Valente, M., “Recent Advances in Geopolymer Technology. A Potential Eco-Friendly Solution in the Construction Materials Industry: A Review,” Journal of Composites Science, V. 5, No. 4, 2021, p. 109. doi: 10.3390/jcs5040109

16. Tejedor, B.; Lucchi, E.; Bienvenido-Huertas, D.; and Nardi, I., “Non-Destructive Techniques (NDT) for the Diagnosis of Heritage Buildings: Traditional Procedures and Futures Perspectives,” Energy and Building, V. 263, 2022, p. 112029. doi: 10.1016/j.enbuild.2022.112029

17. Hughes, E.; Das, S.; Van Engelen, N.; and Lawn, D., “Concrete Girders Retrofitted with Basalt Fibre Fabric–A Feasibility Study Using Lab Tests and Field Application,” Engineering Structures, V. 238, 2021, p. 112223. doi: 10.1016/j.engstruct.2021.112223

18. Hsu, W.-L.; Liu, C.-C.; Shiau, Y.-C.; and Lin, W.-C., “Discussion on the Reinforcement of Reinforced Concrete Slab Structures,” Sustainability, V. 11, No. 6, 2019, p. 1756. doi: 10.3390/su11061756

19. Youssf, O.; Hassanli, R.; Elchalakani, M.; Mills, J. E.; Tayeh, B. A.; and Agwaa, I. S., “Punching Shear Behaviour and Repair Efficiency of Reinforced Eco-Friendly Lightweight Concrete Slabs,” Engineering Structures, V. 281, 2023, p. 115805. doi: 10.1016/j.engstruct.2023.115805

20. Kothari, A.; Rajczakowska, M.; Buasiri, T.; Habermehl-Cwirzen, K.; and Cwirzen, A., “Eco-UHPC as Repair Material—Bond Strength, Interfacial Transition Zone and Effects of Formwork Type,” Materials, V. 13, No. 24, 2020, p. 5778. doi: 10.3390/ma13245778

21. Yodsudjai, W., “Application of Fly Ash-Based Geopolymer for Structural Member and Repair Materials,” Advances in Science and Technology , V. 92, 2014, pp. 74-83. doi: 10.4028/www.scientific.net/AST.92.74

22. Ali, A.; Thomas, J.; and Parappattu, N. B., “Geopolymer as Repair Material–A Review,” International Journal of Innovative Research in Advanced Engineering, V. 3, No. 9, 2016, pp. 20-25.

23. Coppola, L.; Beretta, S.; Bignozzi, M. C.; Bolzoni, F.; Brenna, A.; Cabrini, M.; Candamano, S.; Caputo, D.; Carsana, M.; Cioffi, R.; Coffetti, D.; Colangelo, F.; Crea, F.; De Gisi, S.; Diamanti, M. V.; Ferone, C.; Frontera, P.; Gastaldi, M. M.; Labianca, C.; Lollini, F.; Lorenzi, S.; Manzi, S.; Marroccoli, M.; Notarnicola, M.; Ormellese, M.; Pastore, T.; Pedeferri, M. P.; Petrella, A.; Redaelli, E.; Roviello, G.; Telesca, A.; and Todaro, F., “The Improvement of Durability of Reinforced Concretes for Sustainable Structures: A Review on Different Approaches,” Materials, V. 15, No. 8, 2022, p. 2728. doi: 10.3390/ma15082728

24. Thyavihalli Girijappa, Y. G.; Mavinkere Rangappa, S.; Parameswaranpillai, J.; and Siengchin, S., “Natural Fibers as Sustainable and Renewable Resource for Development of Eco-Friendly Composites: A Comprehensive Review,” Frontiers in Materials, V. 6, 2019, p. 226. doi: 10.3389/fmats.2019.00226

25. Kanagaraj, B.; Kiran, T.; N, A.; Al Jabri, K.; and S, J., “Development and Strength Assessment of Eco-Friendly Geopolymer Concrete made with Natural and Recycled Aggregates,” Construction Innovation, V. 23, No. 3, 2023, pp. 524-545. doi: 10.1108/CI-08-2021-0157

26. Reichert, C. L.; Bugnicourt, E.; Coltelli, M.-B.; Cinelli, P.; Lazzeri, A.; Canesi, I.; Braca, F.; Martínez, B. M.; Alonso, R.; Agostinis, L.; Verstichel, S.; Six, L.; Mets, S. D.; Gómez, E. C.; Ißbrücker, C.; Geerinck, R.; Nettleton, D. F.; Campos, I.; Sauter, E.; Pieczyk, P.; and Schmid, M., “Bio-Based Packaging: Materials, Modifications, Industrial Applications and Sustainability,” Polymers, V. 12, No. 7, 2020, p. 1558. doi: 10.3390/polym12071558

27. Iqbal, M.; Saidi, T.; Hasan, M.; and Amalia, Z., “Experimental Study of Shear Strengthening by Using Abaca Fiber as Composite Material of Natural Fiber Reinforced Polymer (NFRP) on Reinforced Concrete Beam,” AIP Conference Proceedings, AIP Publishing, 2023.

28. Lu, C.; Li, Z.; Wang, J.; Zheng, Y.; and Cheng, L., “An Approach of Repairing Concrete Vertical Cracks Using Microbially Induced Carbonate Precipitation Driven by Ion Diffusion,” Journal of Building Engineering, V. 73, 2023, p. 106798. doi: 10.1016/j.jobe.2023.106798

29. Wibowo, A.; Wijatmiko, I.; and Nainggolan, C. R., “Stress-Strain Behavior of Columns Confined with Bamboo Reinforced Concrete Jacket,” Journal of Asian Architecture and Building Engineering, V. 23, No. 3, 2024, pp. 887-897. doi: 10.1080/13467581.2023.2257278

30. Nikolaidis, T. N.; Koukouli, N.; Maliokas, A.; and Baniotopoulos, C. C., “Stability Investigations in Composite Steel-Concrete Walls for Restoration Purposes to Enhance Structural and Sustainability Design,” IOP Conference Series: Earth and Environmental Science, IOP Publishing, 2020, p. 012109.

31. Täljsten, B.; Orosz, K.; and Blanksvärd, T., “Strengthening of Concrete Beams in Shear with Mineral Based Composites: Laboratory Tests and Theory,” International Conference on FRP Composites in Civil Engineering, 2006.

32. Puranik, S. A.; Jain, S.; Sritam, G.; and Sandbhor, S., “Bacterial Concrete—A Sustainable Solution for Concrete Maintenance,” International Journal of Innovative Technology and Exploring Engineering, V. 8, 2019, pp. 227-232. doi: 10.35940/ijitee.K1046.09811S19

33. Benzarti, K.; Chlela, R.; Zombré, W.; Quiertant, M.; and Curtil, L., “Durability of Flax/Bio-Based Epoxy Composites Intended for Structural Strengthening,” MATEC Web of Conferences, V. 199, 2018, p. 07014.

34. Geraldo, R. H.; Teixeira, O. G.; Matos, S. R.; Silva, F. G.; Gonçalves, J. P.; and Camarini, G., “Study of Alkali-Activated Mortar Used as Conventional Repair in Reinforced Concrete,” Construction and Building Materials, V. 165, 2018, pp. 914-919. doi: 10.1016/j.conbuildmat.2018.01.063

35. Bencardino, F., and Nisticò, M., “Predictive Strain Debonding in RC Beams Externally Strengthened with S-FRCM,” Durability and Sustainability of Concrete Structures (DSCS-2018), SP-326, American Concrete Institute, Farmington Hills, MI, 2018.

36. Al-Majidi, M. H.; Lampropoulos, A. P.; Cundy, A. B.; Tsioulou, O. T.; and Al-Rekabi, S., “A Novel Corrosion Resistant Repair Technique for Existing Reinforced Concrete (RC) Elements Using Polyvinyl Alcohol Fibre Reinforced Geopolymer Concrete (PVAFRGC),” Construction and Building Materials, V. 164, 2018, pp. 603-619. doi: 10.1016/j.conbuildmat.2017.12.213

37. Valvo, P. S.; Davini, E.; Alocci, C.; Pasquale, A.; Ricci, F.; Miranda Santos, J. C.; Veltkamp, M.; and Haghani, R., “The European Project SUREBridge-A Case Study in Tuscany,” AIMETA 2017–Proceedings of the XXIII Conference of the Italian Association of Theoretical and Applied Mechanics, 2017, pp. 1998-2011.

38. Truong, B. T.; Bui, T. T.; Limam, A.; Larbi, A. S.; Le Nguyen, K.; and Michel, M., “Experimental Investigations of Reinforced Concrete Beams Repaired/Reinforced by TRC Composites,” Composite Structures, V. 168, 2017, pp. 826-839. doi: 10.1016/j.compstruct.2017.02.080

39. Floricel, A.; Vataman, A.; Ciutina, A.; and Ungureanu, V., “Complete Retrofitting Solutions of Precast Concrete Panel Buildings Using Lightweight Steel Systems,” Life-Cycle of Engineering Systems: Emphasis on Sustainable Civil Infrastructure, CRC Press, Boca Raton, FL, 2016, pp. 881-888.

40. Kim, D.-H.; Choi, M.-K.; Han, S.-H.; and Jeong, J.-H., “Determination of Partial Depth Repair Size for Spalling of Jointed Concrete Pavements Using the Impact Echo Method,” Sustainability, V. 14, No. 13, 2022, p. 8143. doi: 10.3390/su14138143

41. Phoo-ngernkham, T.; Hanjitsuwan, S.; Suksiripattanapong, C.; Thumrongvut, J.; Suebsuk, J.; and Sookasem, S., “Flexural Strength of Notched Concrete Beam Filled with Alkali-Activated Binders under Different Types of Alkali Solutions,” Construction and Building Materials, V. 127, 2016, pp. 673-678. doi: 10.1016/j.conbuildmat.2016.10.053

42. Aldahdooh, M. A. A.; Bunnori, N. M.; Johari, M. M.; Jamrah, A.; and Alnuaimi, A., “Retrofitting of Damaged Reinforced Concrete Beams with a New Green Cementitious Composites Material,” Composite Structures, V. 142, 2016, pp. 27-34. doi: 10.1016/j.compstruct.2016.01.067

43. Crossett, P.; Taylor, S.; Robinson, D.; Sonebi, M.; Garcia-Taengua, E.; Deegan, P.; and Ferrara, L., “The Flexural Behaviour of SCC Beams Pre-Stressed with BFRP,” Proceedings of the 7th Biennial Conference on Advanced Composites in Construction, 2015, pp. 62-67.

44. Hradil, P.; Toratti, T.; Vesikari, E.; Ferreira, M.; and Häkkinen, T., “Durability Considerations of Refurbished External Walls,” Construction and Building Materials, V. 53, 2014, pp. 162-172. doi: 10.1016/j.conbuildmat.2013.11.081

45. Marić, M. K.; Ožbolt, J.; and Balabanić, G., “Reinforced Concrete Bridge Exposed to Extreme Maritime Environmental Conditions and Mechanical Damage: Measurements and Numerical Simulation,” Engineering Structures, V. 205, 2020, p. 110078. doi: 10.1016/j.engstruct.2019.110078

46. Larbi, A. S.; Contamine, R.; and Hamelin, P., “TRC and Hybrid Solutions for Repairing and/or Strengthening Reinforced Concrete Beams,” Engineering Structures, V. 45, 2012, pp. 12-20. doi: 10.1016/j.engstruct.2012.06.002

47. Dinitz, A. M., and Stenko, M. S., “MMA Polymer Concrete Materials for Aging Bridge Rehabilitation and Sustainability,” Bridge Maintenance, Safety, Management, Resilience and Sustainability, 2012, pp. 2954-2959.

48. Bergström, M., and Täljsten, B., “Degradation of Structural Performance–Experiment Introduction and Expected Results,” Advances in Bridge Maintenance, Safety Management, and Life-Cycle Performance, CRC Press, Boca Raton, FL, 2015, pp. 291-292.

49. Van Damme, H., “Concrete Material Science: Past, Present, and Future Innovations,” Cement and Concrete Research, V. 112, 2018, pp. 5-24. doi: 10.1016/j.cemconres.2018.05.002

50. Terán-Cuadrado, G.; Tahir, F.; Nurdiawati, A.; Almarshoud, M. A.; and Al-Ghamdi, S. G., “Current and Potential Materials for the Low-Carbon Cement Production: Life Cycle Assessment Perspective,” Journal of Building Engineering, V. 96, 2024, p. 110528. doi: 10.1016/j.jobe.2024.110528

51. Aldahdooh, M. A. A.; Hamad, R. J. A.; Bashir, M. J. K.; Bunnori, N. M.; Johari, M. A. M.; and Almaawali, S., “Improving Damaged Reinforced Concrete Beam Failure Behavior Using Externally Bonded UHPFRCCs System,” International Journal of Civil Engineering, V. 21, No. 1, 2023, pp. 67-79. doi: 10.1007/s40999-022-00734-z

52. Abdullah, Q. M., and Haido, J. H., “Response of Hybrid Concrete Incorporating Eco-Friendly Waste PET Fiber: Experimental and Analytical Investigations,” Construction and Building Materials, V. 354, 2022, p. 129071. doi: 10.1016/j.conbuildmat.2022.129071

53. Sammen, S. S.; Ahmed, Q. W.; and Al-Karawi, S. N., “Nonlinear Finite Element Analysis of Concrete Beam Reinforced with Fiber Reinforced Polymer (FRM),” IOP Conference Series. Materials Science and Engineering, V. 518, No. 2, 2019, p. 022086. doi: 10.1088/1757-899X/518/2/022086

54. Younis, A.; Ebead, U.; and Shrestha, K. C., “FRCM Shear Strengthening for Concrete Beams,” Proceedings of the Ninth International Structural Engineering and Construction Conference, Resilient Structures and Sustainable Construction, ISEC Press, Valencia, Spain, 2017.

55. Dabous, S. A.; Ghenai, C.; Shanableh, A.; and Al-Khayyat, G., “Comparison between Major Repair and Replacement Options for a Bridge Deck Life Cycle Assessment: A Case Study,” MATEC Web of Conferences, V. 120, 2017, p. 02017.

56. Afzal, M.; Liu, Y.; Cheng, J. C.; and Gan, V. J., “Reinforced Concrete Structural Design Optimization: A Critical Review,” Journal of Cleaner Production, V. 260, 2020, p. 120623. doi: 10.1016/j.jclepro.2020.120623

57. Makul, N., “Modern Sustainable Cement and Concrete Composites: Review of Current Status, Challenges and Guidelines,” Sustainable Materials and Technologies, V. 25, 2020, p. e00155. doi: 10.1016/j.susmat.2020.e00155

58. Moy, C. K., and Oluwadahunsi, S., “Textile-Reinforced Mortar External Strengthening of Corroded Reinforced Concrete Beams,” Fifth International Conference on Sustainable Construction Materials and Technologies, 2019.

59. Karzad, A. S.; Al Toubat, S.; Maalej, M.; and Estephane, P., “Repair of Reinforced Concrete Beams Using Carbon Fiber Reinforced Polymer,” MATEC Web of Conferences, V. 120, 2017, p. 01008.

60. Al-Saidy, A.; El-Gamal, S.; Al-Jabri, K.; and Waris, B., “Behavior of Corroded RC Beams without Stirrups repaired with CFRP Sheets,” 9th International Structural Engineering and Construction Conference: Resilient Structures and Sustainable Construction, 2017.

61. Montuori, R., “Critical Comparison between Two Strengthening Techniques of Reinforced Concrete Columns,” ISEC 2017-9th International Structural Engineering and Construction Conference: Resilient Structures and Sustainable Construction, 2017, pp. 1-6.

62. Pino, V.; Akbari Hadad, H.; De Caso, Y.; Basalo, F.; Nanni, A.; Ali Ebead, U.; and El Refai, A., “Performance of FRCM-Strengthened RC Beams Subject to Fatigue,” Journal of Bridge Engineering, ASCE, V. 22, No. 10, 2017, p. 04017079. doi: 10.1061/(ASCE)BE.1943-5592.0001107

63. Kamal, H.; Parol, J.; Al-Yaqoub, T.; Sakka, Z.; and Yousif, A., “Reliability Assessment of Bolting Systems for Steel Frames Connected to Reinforced Concrete Structures,” Sustainable Development of Critical Infrastructure, American Society of Civil Engineers, Reston, VA, 2014, pp. 157-164. doi: 10.1061/9780784413470.014

64. Chyad, A. M., and Abudayyeh, O., “Deterioration Prediction Modelling and Inspection Schedule Estimation for Concrete Bridge Decks,” Journal of Civil Engineering and Construction, V. 9, No. 2, 2020, pp. 63-73. doi: 10.32732/jcec.2020.9.2.63

65. Wasim, M.; Ngo, T. D.; and Law, D., “A State-of-the-Art Review on the Durability of Geopolymer Concrete for Sustainable Structures and Infrastructure,” Construction and Building Materials, V. 291, 2021, p. 123381. doi: 10.1016/j.conbuildmat.2021.123381

66. Song, F.; Li, Q.; and Xu, S., “A Review of Self-Sensing Ultra-High Performance Concrete: Towards Next-Generation Smart Structural Materials,” Cement and Concrete Composites, V. 145, 2023, p. 105350. doi: 10.1016/j.cemconcomp.2023.105350

67. Shrestha, K. C.; Ebead, U.; and Younis, A., “Effect of Surface Roughening on Concrete/TRM Bond,” Proceedings of the Ninth International Structural Engineering and Construction Conference, Resilient Structures and Sustainable Construction, ISEC Press, Valencia, Spain, 2017.


ALSO AVAILABLE IN:

Electronic Structural Journal