Chlorides in Concrete: Science-Based Exposure Classifications and Allowable Limits

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Title: Chlorides in Concrete: Science-Based Exposure Classifications and Allowable Limits

Author(s): David Trejo and Gokul Dev Vasudevan

Publication: Materials Journal

Volume: 121

Issue: 1

Appears on pages(s): 5-16

Keywords: admixed chloride; allowable chloride concentration; corrosion; critical chloride concentration; exposure classification; limit state design; probability of corrosion

DOI: 10.14359/51739198

Date: 1/1/2024

Abstract:
Inconsistencies in standards and codes result in confusion, increased costs, and do not promote the efficient use of concrete. In addition to inconsistencies, the lack of science-based approaches and data used for defining criteria in these standards and codes can limit the reliability and trust of these requirements. A review of industry documents indicates that inconsistencies and lack of science-based approaches exist across many documents, both throughout the industry and within ACI, relating to the corrosion of steel reinforcement embedded in concrete. This paper proposes to address five key issues to promote science-based standardization of requirements necessary for reinforced concrete systems exposed to corrosive conditions. These five issues include the need for: 1) standardization of chloride testing methods and requirements; 2) standardization of chloride reporting units; 3) standardization of terminology for specifying chlorides in cementitious systems; 4) standardization of exposure classifications for corrosive conditions; and 5) standardization of allowable chloride limits. This paper presents current inconsistencies in guide documents and codes for each of the items listed previously and then proposes an approach to standardize each using either available data and/ or a scientifically based approach. Recommendations for testing, reporting, definition of exposure classifications, and allowable chloride limits are then proposed. It is hoped that the systematic approach used herein will lead to standardization and consistency, less confusion, and will promote the efficient use of durable and economical concrete.

Related References:

ACI Committee 201, 2016, “Guide to Durable Concrete (ACI 201.2R-16),” American Concrete Institute, Farmington Hills, MI, 84 pp.

ACI Committee 222, 2019, “Guide to Protection of Reinforcing Steel in Concrete Against Corrosion (ACI 222R-19),” American Concrete Institute, Farmington Hills, MI, 60 pp.

ACI Committee 301, 2020, “Specifications for Concrete Construction (ACI SPEC-301-20),” American Concrete Institute, Farmington Hills, MI, 69 pp.

ACI Committee 318, 2019, “Building Code Requirements for Structural Concrete (ACI 318-19) and Commentary (ACI 318R-19) (Reapproved 2022),” American Concrete Institute, Farmington Hills, MI, 624 pp.

ACI Committee 329, 2014, “Report on Performance-Based Requirements for Concrete (ACI 329R-14),” American Concrete Institute, Farmington Hills, MI, 46 pp.

ACI Committee 350, 2020, “Code Requirements for Environmental Engineering Concrete Structures (ACI 350-20) and Commentary (ACI 350R-20),” American Concrete Institute, Farmington Hills, MI. 553 pp.

ACI Committee 350, 2012, “Specifications for Environmental Concrete Structures (ACI SPEC-350.5-12),” American Concrete Institute, Farmington Hills, MI, 60 pp.

Ahmed, A., and Trejo, D., 2023, “Quantifying the Conservativeness of Water-Soluble Chloride Testing,” ACI Materials Journal, V. 120, No. 2, Mar., pp. 13-24

ASTM C1152/C1152M-20, 2020, “Standard Test Method for Acid- Soluble Chloride in Mortar and Concrete,” ASTM International, West Conshohocken, PA, 4 pp.

ASTM C1218/C1218M-20, 2020, “Standard Test Method for Water-Soluble Chloride in Mortar and Concrete,” ASTM International, West Conshohocken, PA, 3 pp.

ASTM C1524/C1524M-20, 2020, “Standard Test Method for Water-Extractable Chloride in Aggregate (Soxhlet Method),” ASTM International, West Conshohocken, PA, 5 pp.

Azad, V. J., and Isgor, O. B., 2016. “A Thermodynamic Perspective on Admixed Chloride Limits of Concrete Produced with SCMs,” Chloride Thresholds and Limits for New Construction, SP-308, American Concrete Institute, Farmington Hills, MI, pp. 1-18.

Chopperla, K. S. T.; Smith, S.; Drimalas, T.; Vaddey, N. P.; Bentivegna, A.; Kurtis, K. E.; Thomas, M. D. A.; and Ideker, J. H., 2022, “Unified Durability Guidance in ACI Committee Documents,” ACI Materials Journal, V. 119, No. 2, Mar., pp. 29-41.

Halmen, C., and Adil, P., 2021, “A Collaborative Study for the Development of a Standard Critical Chloride Threshold Test Method,” Concrete Research Council, ACI Foundation, Farmington Hills, MI, 183 pp.

Trejo, D.; Vaddey, N. P.; and Shakouri, M., 2019, “Factors Influencing Chloride Test Results of Different Cementitious Systems,” ACI Materials Journal, V. 116, No. 1, Jan., pp. 135-145. doi: 10.14359/51712240

Trejo, D.; Vaddey, N. P.; and Halmen, C., 2021, “Standardizing Test to Quantify Chloride Threshold of Steel in Concrete,” ACI Materials Journal, V. 118, No. 1, Jan., pp. 177-187.

Vaddey, N. P.; Trejo, D.; and Shakouri, M., 2020, “Predicting Chloride Testing Outcome of Different Cementitious Systems,” ACI Materials Journal, V. 117, No. 1, Jan., pp. 139-151. doi: 10.14359/51719149


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