Portland-Limestone Cement Fineness Effects on Concrete Properties

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Title: Portland-Limestone Cement Fineness Effects on Concrete Properties

Author(s): Bradley S. Hansen, Isaac L. Howard, Jay Shannon, Tim Cost, and Wayne M. Wilson

Publication: Materials Journal

Volume: 117

Issue: 2

Appears on pages(s): 157-168

Keywords: Blaine fineness; fly ash; portland-limestone cement (PLC); slag cement; sustainability

DOI: 10.14359/51720301

Date: 3/1/2020

Abstract:
Portland-limestone cement (PLC) performance is controlled, to a significant extent, by limestone content and fineness. There are questions about how much fineness is needed or beneficial, with the most commonly used guidelines focused on how to achieve performance comparable to ordinary portland cement (OPC). This paper provides guidance on the production of PLC with potential concrete strength performance exceeding that of OPC and also considers (secondarily) concrete workability, setting, and durability performance. A database of related previous work was evaluated, and additional experiments were done with dedicated grinds of PLC at a single plant, from similar clinker, of varying fineness and controlled limestone contents. Findings from concrete and cement paste testing showed that the change in fineness (m2/kg) (ΔF) in relation to the change in limestone content (% limestone) (ΔL) relative to OPC can be a useful index for performance bench-marking. Specific guidance is provided where ΔF/ΔL values are in the general range of 10 to 30 and ΔF values are 110 to 175 m2/kg. Recommendations for some ΔF/ΔL values are also considered.

Related References:

1. Cost, V. T.; Wilson, W.; Shannon, J.; and Howard, I. L., “Unexpected Concrete Performance Benefits of Sustainable Binder Combinations using Portland-Limestone Cement,” Proceedings of the Fifth International Conference on Construction Materials: Performance, Innovations and Structural Implications, Whistler, BC, Canada, 2015, pp. 1430-1441.

2. Bushi, L., and Meil, J., “An Environmental Life Cycle Assessment of Portland-Limestone and Ordinary Portland Cements in Concrete,” Cement Association of Canada, Ottawa, ON, Canada, pp. 1-9.

3. Tsivilis, S.; Chaniotakis, E.; Badogiannis, E.; Pahoulas, G.; and Ilias, A., “A Study on the Parameters Affecting the Properties of Portland Limestone Cements,” Cement and Concrete Composites, V. 21, No. 2, 1999, pp. 107-116. doi: 10.1016/S0958-9465(98)00031-6

4. Irassar, E. F.; Violini, D.; Rahhal, V. F.; Milanesi, C.; Trezza, M. A.; and Bonavetti, V. L., “Influence of Limestone Content, Gypsum Content, and Fineness on Early Age Properties of Portland Limestone Cement Produced by Inter-Grinding,” Cement and Concrete Composites, V. 33, No. 2, 2011, pp. 192-200. doi: 10.1016/j.cemconcomp.2010.10.001

5. Sun, H.; Hohl, B.; Cao, Y.; Handwerker, C.; Rushing, T. S.; Cummins, T. K.; and Weiss, J., “Jet Mill Grinding of Portland Cement, Limestone, and Fly Ash: Impact on Particle Size, Hydration Rate, and Strength,” Cement and Concrete Composites, V. 44, 2013, pp. 41-49. doi: 10.1016/j.cemconcomp.2013.03.023

6. Bentz, D. P.; Sato, T.; de la Varga, I.; and Weiss, W. J., “Fine Limestone Additions to Regulate Setting in High Volume Fly Ash Mixtures,” Cement and Concrete Composites, V. 34, No. 1, 2012, pp. 11-17. doi: 10.1016/j.cemconcomp.2011.09.004

7. Thomas, M. D. A.; Delagrave, A.; Blair, B.; and Barcelo, L., “Equivalent Durability Performance of Portland Limestone Cement,” Concrete International, V. 35, No. 12, Dec. 2013, pp. 39-45.

8. Marzouki, A., and Lecomte, A., “Properties of Concrete Mixed with Portland-Limestone Cement of Different Grinding Qualities,” Journal of Materials in Civil Engineering, ASCE, V. 29, No. 3, 2017, 9 pp.

9. Shannon, J.; Howard, I. L.; Cost, V. T.; and Crawley, W., “Synergistic Potential of Fly Ash in Concrete Featuring Portland-Limestone Cement,” ACI Materials Journal, V. 114, No. 2, Mar.-Apr. 2017, pp. 295-306. doi: 10.14359/51689596

10. Cost, V. T.; Matschei, T.; Shannon, J.; and Howard, I. L., “Extending the Use of Fly Ash and Slag Cement in Concrete Through the Use of Portland-Limestone Cement,” Proceedings of 2014 International Concrete Sustainability Conference, Boston, MA, May 2014, 15 pp.

11. Shannon, J.; Howard, I. L.; Cost, V. T.; and Wilson, W. M., “Benefits of Portland-Limestone Cement for Concrete with Rounded Gravel Aggregates and Higher Fly Ash Replacement Rates,” Paper 15-4049, Proceedings of the Transportation Research Board 94th Annual Meeting, 2015, Washington, DC.

12. Howard, I. L.; Shannon, J.; Cost, V. T.; and Stovall, M., “Davis Wade Stadium Expansion and Renovation: Performance of Concrete Produced with Portland-Limestone Cement, Fly Ash, and Slag Cement,” Journal of Materials in Civil Engineering, ASCE, V. 27, No. 12, 2015, p. 04015044 doi: 10.1061/(ASCE)MT.1943-5533.0001305.

13. Cost, V. T.; Howard, I. L.; and Shannon, J., “Improving Concrete Sustainability and Performance with Use of Portland-Limestone Cement Synergies,” Transportation Research Record,” Journal of the Transportation Research Board, V. 2342, No. 1, 2013, pp. 26-34. doi: 10.3141/2342-04

14. Shannon, J.; Howard, I. L.; and Cost, V. T., “Potential of Portland-Limestone Cement to Improve Performance of Concrete Made with High Slag Cement and Fly Ash Replacement Rates,” Journal of Testing and Evaluation, V. 45, No. 3, 2017, pp. 873-889. doi: 10.1520/JTE20150306

15. Shannon, J., “Performance and Sustainability Benefits of Concrete Containing Portland-Limestone Cement,” PhD dissertation, Mississippi State University, Starkville, MS, 2015.

16. De Weerdt, K.; Kjellsen, K. O.; Sellevold, E.; and Justnes, H., “Synergy between Fly Ash and Limestone Powder in Ternary Cements,” Cement and Concrete Composites, V. 33, No. 1, 2011, pp. 30-38. doi: 10.1016/j.cemconcomp.2010.09.006

17. Mounanga, P.; Khokhar, M. I. A.; El Hachem, R.; and Loukili, A., “Improvement of the Early-Age Reactivity of Fly ash and Blast Furnace Slag Cementitious Systems using Limestone Filler,” Materials and Structures, V. 44, No. 2, 2011, pp. 437-453. doi: 10.1617/s11527-010-9637-1

18. Tennis, P. D.; Thomas, M. D. A.; and Weiss, W. J., “State-of-the-Art Report on Use of Limestone in Cements at Levels of up to 15%,” PCA R&D SN3148, Portland Cement Association, Skokie, IL, 2011, 74 pp.

19. Howard, I. L.; Hansen, B.; and Cost, V. T., “Comparison of Thermally Measured Setting of Cement Paste and Penetrometer Measured Setting of Ready Mixed Concrete,” Journal of Testing and Evaluation, 2019, doi: 10.1520/JTE20180745

20. Yang, K.; Zhong, M.; Magee, B.; Yang, C.; Chong, W.; Zhu, X.; and Zhang, Z., “Investigation of Effects of Portland Cement Fineness and Alkali Content on Concrete Plastic Shrinkage Cracking,” Construction and Building Materials, V. 144, 2017, pp. 279-290. doi: 10.1016/j.conbuildmat.2017.03.130

21. Bentz, D. P.; Irassar, E. F.; Butcher, B. E.; and Weiss, W. J., “Limestone Fillers Conserve Cement; Part 2: Durability Issues and the Effects of Limestone Fineness,” Concrete International, V. 31, No. 12, Dec. 2009, pp. 35-39.

22. Bentz, D. P.; Sant, G.; and Weiss, J., “Early-Age Properties of Cement-Based Materials. I: Influence of Cement Fineness,” Journal of Materials in Civil Engineering, ASCE, V. 20, No. 7, 2008, pp. 502-508. doi: 10.1061/(ASCE)0899-1561(2008)20:7(502)


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