Lessons from the TailorCrete Project

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Title: Lessons from the TailorCrete Project

Author(s): Thomas Juul Andersen, Wilson Ricardo Leal da Silva, and Lars Nyholm Thrane

Publication: Concrete International

Volume: 38

Issue: 3

Appears on pages(s): 54-61

Keywords: robot, formwork, finish, bugholes

DOI: 10.14359/51688843

Date: 3/1/2016

Abstract:
A full-scale sculptural concrete structure, the Demonstrator, was constructed in Aarhus, Denmark, using TailorCrete technology developed at the Danish Technological Institute. TailorCrete is a digital formwork manufacturing process comprising robotic milling (subtractive manufacturing) and lightweight formwork materials, including coatings and release agents. Thanks to this technology, the Demonstrator’s concrete surface exhibited a high-quality finish in terms of smoothness and lack of bugholes.

Related References:

1. “TAILORCRETE—New Industrial Technologies for Tailor-Made Concrete Structures at Mass Customised Prices,” Danish Technological Institute, Lyngby, Denmark, 15 pp.

2. Fall, D.; Lundgren, K.; Rempling, R.; and Gylltoft, K., “Reinforcing Tailor-Made Concrete Structures: Alternatives and Challenges, Engineering Structures, V. 44, Nov. 2012, pp. 372-378.

3. “High-Efficiency Concrete Formwork Project Receives Holcim Innovation Award,” Concrete International, V. 34, No. 6, June 2012, pp. 38-39.

4. “Seventh FP7 Monitoring Report,” European Commission Directorate-General for Research and Innovation, Mar. 2015, 111 pp.

5. Lavery, C., “Casting a Fluid Shape Using Liquid Stone,” Concrete International, V. 35, No. 6, June 2013, pp. 28-31.

6. Thrane, L.N.; Pade, C.; and Nielsen, C.V., “Determination of Rheology of Self-Consolidating Concrete Using the 4C-Rheometer and How to Make Use of the Results,” Journal of ASTM International, V. 7, No. 1, Jan. 2010, 10 pp. (www.astm.org/DIGITAL_LIBRARY/JOURNALS/JAI/PAGES/JAI102003.htm).




  

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