Comparative Evaluation of Transport Properties of Shotcrete Compared to Cast-in-Place Concrete

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Title: Comparative Evaluation of Transport Properties of Shotcrete Compared to Cast-in-Place Concrete

Author(s): Lihe Zhang, Dudley Morgan, and Sidney Mindess

Publication: Materials Journal

Volume: 113

Issue: 3

Appears on pages(s): 373-384

Keywords: absorption; accelerator; boiled absorption; coefficient of diffusion; dry-mix; durability; ionic diffusion; permeability; rapid chloride penetration; shotcrete; tortuosity; transport properties; volume of permeable voids; wet-mix

DOI: 10.14359/51688829

Date: 5/1/2016

Abstract:
The question is sometimes asked: “How does the durability of shotcrete compare to that of cast-in-place concrete?” The durability of shotcrete and concrete structures is strongly influenced by their transport properties. While considerable data are available regarding the transport properties of cast-in-place concrete, little has been published concerning shotcrete transport properties. This study is directed at addressing this deficiency so that factual data are made available regarding the comparative transport properties of both wet, and dry-mix shotcretes and comparable cast-in-place concretes. In this study, a comparative evaluation was conducted on cast-in-place concrete; cast wet-mix shotcrete; sprayed wet-mix shotcrete; and sprayed dry-mix shotcrete in mixtures with and without fly ash, silica fume, and accelerators. Plastic concrete and wet-mix shotcrete tests conducted included slump, air content, and setting time. Hardened concrete and shotcrete tests conducted included compressive strength at 7 and 28 days; ASTM C642 boiled absorption and volume of permeable voids; ASTM C1202 rapid chloride permeability (RCP); ASTM C1792 rate of water absorption; and U.S. Navy specification UFGS 03 31 29-3 (chloride permeability test). Calculated transport property values compared included boiled absorption (BA) and volume of permeable voids (VPV), Coulomb values in RCP test, coefficient of diffusion (Diff[OH–]), effective coefficient of diffusion (Diff[OH–] x VPV), permeability (k) and tortuosity, in U.S. Navy specification UFGS 03 31 29-3 tests. This study demonstrates that properly applied wet-mix and dry-mix shotcretes can provide equivalent or superior transport properties (for example, ionic diffusion and permeability), and hence durability, to cast-in-place concrete.

Related References:

1. ASTM C642-06, “Standard Test Method for Density, Absorption, and Voids in Hardened Concrete,” ASTM International, West Conshohocken, PA, 2006, 3 pp.

2. ASTM C1202-12, “Standard Test Method for Electrical Indication of Concretes Ability to Resist Chloride Ion Penetration,” ASTM International, West Conshohocken, PA, 2014, 8 pp.

3. ASTM C1792-14, “Standard Test Method for Measurement of Mass Loss versus Time for One-Dimensional Drying of Saturated Concretes,” ASTM International, West Conshohocken, PA, 2014, 4 pp.

4. USACE/NAVFAC/AFCESA/NASA, “Specification UFGS-03 31 29 (Aug. 2012) Division 03 – Concrete, Section 03 31 29 Marine Concrete,” 67 pp.

5. ACI Committee 506, “Guide to Shotcrete (ACI 506R-05),” American Concrete Institute, Farmington Hills, MI, 2005, 45 pp.

6. CSA A23.1/23.2, “Concrete Materials and Methods of Concrete Construction/Test Methods and Standard Practices for Concrete,” Canadian Standards Association, Toronto, ON, Canada, 2014, 691 pp.

7. ACI Committee 318, “Building Code Requirements for Structural Concrete (ACI 318-14) and Commentary (ACI 318R-14),” American Concrete Institute, Farmington Hills, MI, 2014, 519 pp.

8. Vincent, L., “STADIUM Lab Training Manuel,” SIMCO Technology, 2013, 43 pp.

9. Morgan, D. R., Shotcrete, A Compilation of Papers, American Shotcrete Association, Farmington Hills, MI, 2008, 424 pp.

10. Samson, E.; Marchand, J.; Henocq, P.; and Beausejour, P., “Recent Advances in the Determination of Ionic Diffusion Coefficients Using Migration Test Results,” RILEM Proceedings 58 – CONMOD, E. Schlangen and G. de Schutter, eds., Delft, the Netherlands, 2008, pp. 65-78.

11. Dyer, T., Concrete Durability, 2014, Taylor and Francis Group LLC, London, UK, pp. 192-208.


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