International Concrete Abstracts Portal

The production of a polypropylene-reinforced cement material marketed as an alternative to asbestos-cement is outlined. Typical tensile stress-strain curves of a number of alternative materials are compared with asbestos-cement. The load-deflection characteristics of corrugated sheets made from nonasbestos materials are also presented and discussed. The nonasbestos materials are generally much less brittle than asbestos-cement, although they have a lower first-cracking strength. The pseudo-ductile behavior exhibited, with multiple cracking before the ultimate load is reached, means that permissible loads in service must not be based solely on ultimate loads but on cracking and possible deflection criteria. Less well-defined stresses arising during installation and from restrained moisture movements, which may crack the nonasbestos materials, are likely to be critical for the effective performance of new sheeting materials.

Thin-section fiber reinforced concrete is portland cement concrete or mortar reinforced with dispersed, randomly oriented discrete fibers. Fibers can be metal (low carbon or stainless), mineral (glass or asbestos), synthetic organic (carbon, cellulose, or polymeric), or natural organic (sisal). Fiber lengths can range from 1/8 inch to 2-1/2 inches. Furthermore, many existing thin fiber-cement composites on the market today comprise a blend of different fiber types. By ACI's definition, ferrocement is portland cement mortar reinforced by the number of very closely spaced layers of continuous fiber networks or meshes. Ferrocement can be manufactured with any of the fiber types mentioned above, even though its name might imply steel wire meshes. ACI Committee 544 and 549 organized international symposiums to address the many thin-section fiber-cement building products available the world or under development. SP-124 contains papers presented at symposiums in Atlanta, Feb. 1989 and in San Diego, Nov. 1989. Note: The individual papers are also available as .pdf downloads.. Please click on the following link to view the papers available, or call 248.848.3800 to order. SP124

Describes the investigation of a new range of cellulose fibers suited to the reinforcement of a portland cement matrix. This investigation indicated that fibers selectively derived from high-density summerwood are better suited for reinforcement than is the unmodified pulp that contains a large measure of fibers derived from springwood as well as summerwood. Another cellulose fiber material, termed expanded fiber because of its finely fibrillated microstructure, was indicated to have potential as a processing aid. Expanded fiber displayed excellent suspending and retention properties and imparted relatively high uncracked strength to finished composites. Overall, substantial performance differences were observed comparing, tests on wet versus dry specimens and the long-term durability was not evaluated. Despite these limitations, flexural stress/strain performance of the cellulose reinforced composites compared quite well to asbestos and glass fiber reinforced composites. The cellulose composites had substantially more ductility than asbestos cement; in this regard, the load-deflection curve was similar to glass reinforced cement.

The fabrication, properties, and application of carbon fiber reinforced cement (CFRC) product made of coal tar pitch-based high-performance carbon fiber are presented. The experiments were conducted by mixing the chopped carbon fiber strands with cement and sand to obtain CFRC. The mixing test results revealed that this type of carbon fiber disperses quickly and uniformly in ordinary mortar. No special type of mixer is required. To optimize the characteristics of CFRC, experimental analysis was conducted on batches made in a mortar mixer regarding the fiber properties and mix proportion. The relationships of these parameters to the mechanical properties were examined. It was revealed that the parameters determining the apparent viscosity F (flow index) of CFRC slurries are fiber diameter í1, filament number n, specific surface area S, and fiber volume fraction Vf. It was also revealed that the parameters determining the strength of the hardened body were fiber tensile strength TS and Vf. The flexural strength of the 20 mm thick CFRC is about 3 to 4 times greater than that of plain mortar. This CFRC is also stronger and more durable than other FRC under the same conditions. High productivity, light weight, and weatherability characterize this new CFRC. These characteristics being appreciated, precast CFRC products have been increasingly used in construction in Japan. Some detailed descriptions of the practical applications are also made.

Researchers have developed a new form of fibrous polyethylene to replace asbestos fibers in asbestos-cement composites. This very fine, short, molecularly oriented polyethylene pulp was tested in cement at various levels of incorporation and in combination with other fibers. Most of the initial investigation was focused on the pure cement matrix normally used for asbestos-cement products; however, this paper includes preliminary work with cast cement-mortar matrixes. The polyethylene pulp can be used effectively for reinforcing cement. Flexural strengths can be increased by more than 200 percent. The pulp induces excellent ductility. Accelerated aging studies indicate that the pulp is durable in alkaline cement matrixes.