International Concrete Abstracts Portal

Thin-walled, nonload-bearing exterior building facade panels of glass fiber reinforced concrete (GFRC) are manufactured by the spray-up process. Controlled factory conditions with strict attention to quality control are essential to help assure manufacture of a high-quality product. Furthermore, careful attention to installation and erection procedures cannot be overlooked. Paper describes the authors' experiences during their involvement in several major GFRC facade installations. Observations made during successful GFRC panel applications, and lessons learned in evaluation of GFRC facade failures, have formed the basis for development of an effective Quality Control/Quality Assurance (QC/QA) program that has been successfully implemented. Paper addresses QC/QA aspects of panel manufacture and installation that go beyond guidelines given in the PCI Recommended Practice. Methodologies presented in this paper will be a valuable tool for owners, designers, manufacturers, and contractors participating in the manufacture and installation of GFRC facades.

Thin-section fiber reinforced concrete is portland cement concrete or mortar reinforced with dispersed, randomly oriented discrete fibers. Fibers can be metal (low carbon or stainless), mineral (glass or asbestos), synthetic organic (carbon, cellulose, or polymeric), or natural organic (sisal). Fiber lengths can range from 1/8 inch to 2-1/2 inches. Furthermore, many existing thin fiber-cement composites on the market today comprise a blend of different fiber types. By ACI's definition, ferrocement is portland cement mortar reinforced by the number of very closely spaced layers of continuous fiber networks or meshes. Ferrocement can be manufactured with any of the fiber types mentioned above, even though its name might imply steel wire meshes. ACI Committee 544 and 549 organized international symposiums to address the many thin-section fiber-cement building products available the world or under development. SP-124 contains papers presented at symposiums in Atlanta, Feb. 1989 and in San Diego, Nov. 1989. Note: The individual papers are also available as .pdf downloads.. Please click on the following link to view the papers available, or call 248.848.3800 to order. SP124

A cementitious matrix capable of dispersing fibers using conventional mixing techniques was developed. The effects of reinforcing this matrix with different volume fractions (0 to 2 percent) of aramid fibers ranging in length from 1/8 to 1/2 in. (3 to 12.7 mm) on the composite material performance in the fresh and hardened states were assessed experimentally. The effects of matrix mix proportions on the fibrous material properties were also investigated. The test data generated in this study indicated that improvements in strength and toughness characteristics of cementitious materials can be achieved through aramid fiber reinforcement, with no need to use specialized manufacturing techniques.

A brief review of the literature on cellulose fiber reinforced cement is presented, followed by the results of an experimental study concerned with the effects of mechanical and chemical pulps on the performance characteristics of neat cement paste in the fresh and hardened states. The mix proportions and manufacturing techniques used in this study for the production of cellulose-cement composites are reviewed. The air content, setting time, and drop in workability with time are compared for plain cementitious materials and those reinforced with 1 and 2 percent mass fractions of mechanical and chemical pulps. The flexural and compressive strength and toughness characteristics, impact resistance, specific gravity, and water absorption capacity of plain and fibrous materials are also compared. Effects of moisture content on the flexural performance of plain cementitious materials and those reinforced with mechanical pulp are discussed.

Fibers are added to concrete to improve several of its properties. The ability of polypropylene fibers to modify different characteristics of concrete is controversial. This paper presents results on the influence of adding polypropylene fibers (0.1 to 0.2 percent by volume) on mortar permeability and plastic shrinkage. The influence of adding polypropylene fibers on the early stages of shrinkage is studied with 120 x 15 x 3 cm specimens. These were fabricated in mortar and then held in a chamber with controlled temperature and ventilation. The specimens have a special geometry to enable the shrinkage measurement in the plastic state, and the influence of this on mortar cracking. The variables studied were: water-cement ratio, sand-cement ratio, and fiber content. In addition, the ability of fiber concrete to absorb water and its permeability to CO2 were tested. Water absorption was measured in accordance with French standard NFB 10.502. Carbonation was studied by introducing fiber mortar specimens in a chamber saturated with CO2 and comparing the results with natural carbonation. Results show that the addition of fiber reduces plastic shrinkage when compared with the same type of mortar without fibers. Concerning water absorption, it is reduced when water-cement ratio is about 0.5; however, when the water-cement ratio is higher than 0.5, this behavior is reversed and the fiber mortar is more water absorbent. Accelerated and natural carbonation show that CO2 diffusion increases in mortar with the highest amount of fibers.