Factors Affecting Bridge Deck Cracking: Crack-Reducing Technologies, Paste Content, and Construction Practices

International Concrete Abstracts Portal

The International Concrete Abstracts Portal is an ACI led collaboration with leading technical organizations from within the international concrete industry and offers the most comprehensive collection of published concrete abstracts.

  


Title: Factors Affecting Bridge Deck Cracking: Crack-Reducing Technologies, Paste Content, and Construction Practices

Author(s): Muzai Feng, David Darwin, and Rouzbeh Khajehdehi

Publication: Materials Journal

Volume: 123

Issue: 1

Appears on pages(s): 11-26

Keywords: bridge deck; consolidation; construction practices; crack-reducing technologies; cracking; fiber-reinforced concrete; internal curing (IC); lightweight aggregate; shrinkage-reducing admixtures (SRAs)

DOI: 10.14359/51749246

Date: 1/1/2026

Abstract:
Crack densities obtained from on-site surveys of 74 bridge deck placements containing concrete mixtures with paste contents between 22.8 and 29.4% are evaluated. Twenty of the placements were constructed with a crack-reducing technology (shrinkage- reducing admixtures, internal curing, or fiber reinforcement) and 54 without; three of the decks with fiber reinforcement and nine of the decks without crack-reducing technologies involved poor construction practices. The results indicate that using a concrete mixture with a low paste content is the most effective way to reduce bridge deck cracking. Bridge decks with paste contents exceeding 27.3% had a significantly higher crack density than decks with lower paste contents. Crack-reducing technologies can play a role in reducing cracking in bridge decks, but they must be used in conjunction with a low-paste-content concrete and good construction practices to achieve minimal cracking in a deck. Failure to follow proper procedures to consolidate, finish, or cure concrete will result in bridge decks that exhibit increased cracking, even when low paste contents are used.

Related References:

Al-Qassag, O.; Brettmann, R.; Darwin, D.; O’Reilly, M.; and Khajehdehi, R., 2022, “Synthetic Fibers and Rheology Modifier: Effects on Settlement Cracking,” ACI Materials Journal, V. 119, No. 1, Jan., pp. 289-296. doi: 10.14359/51734302

Al-Qassag, O.; Darwin, D.; and O’Reilly, M., 2015, “Effect of Synthetic Fibers and a Rheology Modifier on Settlement Cracking of Concrete,” SM Report No. 116, The University of Kansas Center for Research, Inc., Lawrence, KS, Dec., 130 pp.

Alhmood, A.; Darwin, D.; and O’Reilly, M., 2015, “Crack Surveys of Low-Cracking High-Performance Concrete Bridge Decks in Kansas 2014-2015,” SL Report No. 15-3, The University of Kansas Center for Research, Inc., Lawrence, KS, Sept., 118 pp.

Bentz, D. P., and Weiss, W. J., 2011, “Internal Curing: a 2010 State-of-the-Art Review,” NISTIR 7765, National Institute of Standards and Technology, Gaithersburg, MD, Feb., 94 pp. doi: 10.6028/NIST.IR.7765

Berke, N. S.; Li, L.; Hicks, M. C.; and Bae, J., 2003, “Improving Concrete Performance with Shrinkage-Reducing Admixtures,” Seventh CANMET/ACI International Conference on Superplasticizers and Other Chemical Admixtures in Concrete, SP-217, V. M. Malhotra, ed., American Concrete Institute, Farmington Hills, MI, pp. 37-50. doi: 10.14359/12904

Bohaty, B.; Elizabeth, R.; and David, D., 2013, “Crack Surveys of Low-Cracking High-Performance Concrete Bridge Decks in Kansas 2011-2013,” SL Report No. 13-6, The University of Kansas Center for Research, Inc., Lawrence, KS, Dec., 153 pp.

Brown, M. D.; Smith, C. A.; Sellers, J. G.; Folliard, K. J.; and Breen, J. E., 2007, “Use of Alternative Materials to Reduce Shrinkage Cracking in Bridge Decks,” ACI Materials Journal, V. 104, No. 6, Nov., pp. 629-637. doi: 10.14359/18967

Browning, J.; Darwin, D.; Reynolds, D.; and Pendergrass, B., 2011, “Lightweight Aggregate as Internal Curing Agent to Limit Concrete Shrinkage,” ACI Materials Journal, V. 108, No. 6, Nov., pp. 628-644. doi: 10.14359/51683467

Darwin, D.; Browning, J.; and Lindquist, W. D., 2004, “Control of Cracking in Bridge Decks: Observations from the Field,” Cement, Concrete and Aggregates, V. 26, No. 2, Dec., pp. 148-154. doi: 10.1520/CCA12320

Darwin, D.; Khajehdehi, R.; Alhmood, A.; Feng, M.; Lafikes, J.; Ibrahim, E.; and O’Reilly, M., 2016, “Construction of Crack-Free Bridge Decks: Final Report,” SM Report No. 121, The University of Kansas Center for Research, Inc., Lawrence, KS, Dec., 160 pp.

Delatte, N., and Crowl, D., 2012, “Case Studies of Internal Curing of Bridge Decks in the Greater Cleveland Area,” The Economics, Performance, and Sustainability of Internally Cured Concrete, SP-290, A. K. Schindler, J. G. Grygar, and W. J. Weiss, eds., American Concrete Institute, Farmington Hills, MI, pp. 1-12. doi: 10.14359/51684175

Deshpande, S.; Darwin, D.; and Browning, J., 2007, “Evaluating Free Shrinkage of Concrete for Control of Cracking in Bridge Decks,” SM Report No. 89, The University of Kansas Center for Research, Inc., Lawrence, KS, Jan., 290 pp.

Feng, M., and Darwin, D., 2020, “Implementation of Crack-Reducing Technologies for Concrete in Bridge Decks: Synthetic Fibers, Internal Curing, and Shrinkage-Reducing Admixtures,” SM Report No. 136, The University of Kansas Center for Research, Inc., Lawrence, KS, Jan., 242 pp.

Folliard, K. J., and Berke, N. S., 1997, “Properties of High-Performance Concrete Containing Shrinkage-Reducing Admixture,” Cement and Concrete Research, V. 27, No. 9, Sept., pp. 1357-1364. doi: 10.1016/S0008-8846(97)00135-X

Gopalaratnam, V. S.; Shah, S. P.; Batson, G.; Criswell, M.; Ramakishnan, V.; and Wecharatana, M., 1991, “Fracture Toughness of Fiber Reinforced Concrete,” ACI Materials Journal, V. 88, No. 4, July, pp. 339-353. doi: 10.14359/1840

Khajehdehi, R., and Darwin, D., 2018, “Controlling Cracks in Bridge Decks,” SM Report No. 129, The University of Kansas Center for Research, Inc., Lawrence, KS, 236 pp.

Khajehdehi, R.; Darwin, D.; and Feng, M., 2021, “Dominant Role of Cement Paste Content on Bridge Deck Cracking,” Journal of Bridge Engineering, ASCE, V. 26, No. 7, May, pp. 1-10. doi: 10.1061/(ASCE)BE.1943-5592.0001738

Khajehdehi, R.; Feng, M.; Darwin, D.; Lafikes, J.; Ibrahim, E.; and O’Reilly, M., 2018, “Combined Effects of Internal Curing, SCMs, and Expansive Additives on Concrete Shrinkage,” Advances in Civil Engineering Materials, V. 7, No. 4, Sept., pp. 644-659. doi: 10.1520/ACEM20170145

Lafikes, J.; Khajehdehi, R.; Feng, M.; O’Reilly, M.; and Darwin, D., 2018, “Internal Curing and Supplementary Cementitious Materials in Bridge Decks,” SL Report No. 18-2, The University of Kansas Center for Research, Inc., Lawrence, KS, Oct., 76 pp.

Lindquist, W. D.; Darwin, D.; and Browning, J., 2008, “Development and Construction of Low-Cracking High-Performance Concrete (LC-HPC) Bridge Decks: Free Shrinkage, Mixture Optimization, and Concrete Production,” SM Report No. 92, The University of Kansas Center for Research, Inc., Lawrence, KS, Nov., 540 pp.

Lindquist, W. D.; Darwin, D.; and Browning, J. P., 2005, “Cracking and Chloride Contents in Reinforced Concrete Bridge Decks,” SM Report No. 78, The University of Kansas Center for Research, Inc., Lawrence, KS, Feb., 482 pp.

McLeod, H. A. K.; Darwin, D.; and Browning, J., 2009, “Development and Construction of Low-Cracking High-Performance Concrete (LC-HPC) Bridge Decks: Construction Methods, Specifications, and Resistance to Chloride Ion Penetration,” SM Report No. 94, The University of Kansas Center for Research, Inc., Lawrence, KS, Sept. 848 pp.

Miller, G. G., and Darwin, D., 2000, “Performance and Constructability of Silica Fuse Bridge Deck Overlays,” SM Report No. 57, The University of Kansas Center for Research, Inc., Lawrence, KS, Jan., 444 pp.

Mindess, S.; Young, J. F.; and Darwin, D., 2003, Concrete, second edition, Prentice Hall, Hoboken, NJ.

Naaman, A. E.; Wongtanakitcharoen, T.; and Hauser, G., 2005, “Influence of Different Fibers on Plastic Shrinkage Cracking of Concrete,” ACI Materials Journal, V. 102, No. 1, Jan., pp. 49-58. doi: 10.14359/14249

Nmai, C.; Tomita, R. F. H.; and Buffenbarger, J., 1998, “Shrinkage-Reducing Admixtures,” Concrete International, V. 20, No. 4, May, pp. 31-37.

Pendergrass, B., and Darwin, D., 2014, “Low-Cracking High-Performance Concrete (LC-HPC) Bridge Decks: Shrinkage-Reducing Admixtures, Internal Curing, and Cracking Performance,” SM Report No. 107, The University of Kansas Center for Research, Inc., Lawrence, KS, February, 664 pp.

Polley, G.; Feng, M.; Khajehdehi, R.; Alhmood, A.; Al-Qassag, O.; and Darwin, D., 2015, “Use of Shrinkage Reducing Admixtures and Lightweight Concrete in Virginia Bridge Decks - 2014,” SL Report No. 15-1, The University of Kansas Center for Research, Inc., Lawrence, KS, Jan., 74 pp.

Qi, C., 2003, “Quantitative Assessment of Plastic Shrinkage Cracking and Its Impact on The Corrosion of Steel Reinforcement,” PhD thesis, Purdue University, West Lafayette, IN.

Radlińska, A., and Weiss, J., 2012, “Toward the Development of a Performance-Related Specification for Concrete Shrinkage,” Journal of Materials in Civil Engineering, ASCE, V. 24, No. 1, July, pp. 64-71. doi: 10.1061/(ASCE)MT.1943-5533.0000364

Schmitt, T. R., and Darwin, D., 1995, “Cracking in Concrete Bridge Decks,” SM Report No. 39, The University of Kansas Center for Research, Inc., Lawrence, KS, Apr., 164 pp.

Schmitt, T. R., and Darwin, D., 1999, “Effect of Material Properties on Cracking in Bridge Decks,” Journal of Bridge Engineering, ASCE, V. 4, No. 1, Feb., pp. 8-13. doi: 10.1061/(ASCE)1084-0702(1999)4:1(8)

Shah, S. P.; Krguller, M. E.; and Sarigaphuti, M., 1992, “Effects of Shrinkage-Reducing Admixtures on Restrained Shrinkage Cracking of Concrete,” ACI Materials Journal, V. 89, No. 3, May, pp. 289-295. doi: 10.14359/2593

Streeter, D. A.; Wolfe, W. H.; and Vaughn, R. E., 2012, “Field Performance of Internally Cured Concrete Bridge Decks in New York State,” The Economics, Performance, and Sustainability of Internally Cured Concrete, SP-290, A. K. Schindler, J. G. Grygar, and W. J. Weiss, eds., American Concrete Institute, Farmington Hills, MI, pp. 1-16. doi: 10.14359/51684176

TRB Committee AFN10, 2006, “Control of Cracking in Concrete: State of the Art,” Transportation Research Circular No. E-C107, Transportation Research Board, Washington, DC, Oct., 56 pp.

Triandafilou, L., 2005, “Implementation of High-Performance Materials: When Will They Become Standard?” Transportation Research Record: Journal of the Transportation Research Board, V. 11, pp. 33-48. doi: 10.3141/trr.11s.hk3023n02024475t

Voigt, T.; Bui, V. K.; and Shah, S. P., 2004, “Drying Shrinkage of Concrete Reinforced with Fibers and Welded-Wire Fabric,” ACI Materials Journal, V. 101, No. 3, May, pp. 233-241. doi: 10.14359/13119

Yuan, J.; Darwin, D.; and Browning, J., 2011, “Development and Construction of Low-Cracking High-Performance Concrete (LC-HPC) Bridge Decks: Free Shrinkage Tests, Restrained Ring Tests, Construction Experience, and Crack Survey Results,” SM Report No. 103, The University of Kansas Center for Research, Inc., Lawrence, KS, Sept., 505 pp.


ALSO AVAILABLE IN:

Electronic Materials Journal