Assessing Performance of Sulfate-Resistant Portland Cements

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Title: Assessing Performance of Sulfate-Resistant Portland Cements

Author(s): Diana Gagatek and R. Douglas Hooton

Publication: Materials Journal

Volume: 116

Issue: 6

Appears on pages(s): 227-233

Keywords: ASTM test methods; Bogue calculations; ettringite; magnesium oxide (MgO); sulfate attack; sulfate-resistant portland cement, X-ray diffraction

DOI: 10.14359/51718056

Date: 11/1/2019

Abstract:
ASTM C452 accelerated sulfate resistance tests were performed using 10 ASTM Type V portland cements mixed with sufficient gypsum to obtain 7% sulfur trioxide content by mass of cement. The purpose was to compare the test results (optional test in ASTM C150 for Type V cements) to the tricalcium aluminate contents calculated by the Bogue equations. Tricalcium aluminate contents were also measured using X-ray diffraction with Rietveld refinement. It was found that the Bogue equations alone were not sufficient for identifying sulfate-resistant portland cement that exhibited good performance in ASTM C452. In addition, ASTM C452 expansions were compared with ASTM C1012 mortar bar expansions in sodium sulfate solution and ASTM C1038 mortar bar expansions in water. It was found that cement with a high MgO content appeared to increase 12-month C1012 expansions, likely due to formation of brucite, thus interfering with interpretation of test results.

Related References:

1. ASTM C150/C150M-18, “Standard Specification for Portland Cement,” ASTM International, West Conshohocken, PA, 2018, 9 pp.

2. CSA A3001-18, “Cementitious Materials for Use in Concrete,” CSA Group, Etobicoke, ON, Canada.

3. Thomas, M. D. A., and Skalny, J., “Chemical Resistance of Concrete,” Significance of Tests and Properties of Concrete and Concrete-Making Materials, ASTM International, West Conshohocken, PA, 2006, pp. 253-273.

4. ASTM C1365-18, “Standard Test Method for Determination of the Proportion of Phases in Portland Cement and Portland-Cement Clinker Using X-Ray Powder Diffraction Analysis,” ASTM International, West Conshohocken, PA, 2018, 11 pp.

5. ASTM C452-15, “Standard Test Method for Potential Expansion of Portland-Cement Mortars Exposed to Sulfate,” ASTM International, West Conshohocken, PA, 2018, 3 pp.

6. CSA A3004-C6, “Test Method for Determination of Expansion of Portland Cement Mortar Bars Due to External Sulphate,” CSA Group, Etobicoke, ON, Canada.

7. ASTM C1012/C1012M-18a, “Standard Test Method for Length Change of Hydraulic-Cement Mortars Exposed to a Sulfate Solution,” ASTM International, West Conshohocken, PA, 2018, 8 pp.

8. CSA A3004-C8, “Test Method for Determination of Expansion of Blended Hydraulic Cement Mortar Bars Due to External Sulphate Attack,” CSA Group, Etobicoke, ON, Canada.

9. ASTM C1038/C1038M-14b, “Standard Test Method for Expansion of Hydraulic Cement Mortar Bars Stored in Water,” ASTM International, West Conshohocken, PA, 2018, 3 pp.

10. Working Committee on Sulfate Resistance of ASTM Committee C-1 on Cement, “A Performance Test for the Potential Sulfate Resistance of Portland Cement,” Bulletin, ASTM International, West Conshohocken, PA, 1956, pp. 37-44.

11. Stutzman, P. E., “Pattern Fitting for Quantitative X-Ray Powder Diffraction Analysis of Portland Cement and Clinker,” Proceedings, International Cement Microscopy Association, 1996.

12. ASTM C150-81, “Standard Specification for Portland Cement,” ASTM International, West Conshohocken, PA, 1981, 7 pp.

13. ASTM C595/C595M-18, “Standard Specification for Blended Hydraulic Cements,” ASTM International, West Conshohocken, PA, 2018, 8 pp.

14. ASTM C1157/C1157M-17, “Standard Performance Specification for Hydraulic Cement,” ASTM International, West Conshohocken, PA, 2018, 5 pp.

15. Bhatty, J. I., “Role of Minor Elements in Cement Manufacture and Use,” Research and Development Bulletin RD109, Portland Cement Association, Skokie, IL, 1995.

16. ASTM C151/C151M-18, “Standard Test Method for Autoclave Expansion of Hydraulic Cement,” ASTM International, West Conshohocken, PA, 2018, 4 pp.


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