International Concrete Abstracts Portal

The use of recycled plastic aggregate in cement-based materials has emerged as a promising strategy to reduce plastic waste and promote sustainable construction. However, the inherent hydrophobicity of plastic surfaces poses a significant challenge by limiting their bonding with the cement matrix. This review critically examines five major surface treatment methods, such as coating, oxidation, silane, plasma, and radiation, to enhance the compatibility of recycled plastic aggregates in cementitious composites. Coating with materials such as waterglass, slag powder, or acrylic resins improved compressive strength by up to 78% depending on the coating type. Oxidation using hydrogen peroxide or calcium hypochlorite increased hydrophilicity and improved strength by approximately 10%–30%, while excessive treatment with NaOH-hypochlorite mixtures reduced strength by up to 60%. Silane treatment significantly enhanced surface bonding, resulting in improved mechanical properties. Plasma treatment demonstrated high efficiency, reducing contact angles from ~108° to 44.0° within 30 seconds. Radiation treatment using gamma rays and microwaves increased surface roughness and strength, with gamma irradiation at 100–200 kGy leading to substantial improvements in compressive strength and surface morphology. To the authors’ knowledge, this is the first review to systematically compare the effectiveness, mechanisms, and limitations of these surface treatments specifically for recycled plastic aggregates in cement-based materials. This review also highlights the practical challenges of scaling such treatments, including energy demand, chemical handling, and cost, and identifies future directions such as bio-based coatings and nanomaterial functionalization. The findings provide critical insight into optimizing surface treatments to improve the mechanical performance, durability, and sustainability of concrete incorporating plastic aggregates, supporting their broader adoption in sustainable construction practices.

The durability of reinforced concrete is often compromised by chloride penetration, leading to corrosion of reinforcing steel and reduced structural strength. To improve the sustainability and longevity of concrete structures, it is crucial to model and predict chloride permeability (CP) accurately, thereby minimizing the time and resources required for extensive experimental testing. This paper presents a proof-of-concept study applying Artificial Neural Networks (ANN) to predict CP in concrete structures. The model was trained on a small but carefully controlled experimental dataset of 10 concrete mixtures, considering four key parameters: water-to-cementing materials ratio, silica fume content, cementing materials content, and air content. Despite the limited dataset size, which constrains generalizability and statistical robustness, the ANN captured nonlinear relationships among the input parameters and CP. The comparison between experimental and simulated CP values showed reasonable agreement, with errors ranging between –242 and 420 Coulombs. These results establish the trustworthiness and reliability of the proposed model, providing a valuable tool for predicting CP and informing the design of durable and sustainable concrete structures.

Ultra-high-performance concrete (UHPC) is composed of a high volume fraction of binder and steel fibers, and a very low water content, resulting in enhanced strength and ductility, along with higher cost and environmental impacts. This study develops a UHPC mixture amenable to three-dimensional (3-D) printing, with 30% of cement (by mass) replaced with a combination of replacement materials. The proportioned UHPC mixture with 1.5% fiber volume fraction demonstrates 28-day compressive strengths of > 120 MPa (17.4 kips), and limited anisotropy when tested in the three orthogonal directions. Furthermore, 3-D printed layered composites are developed where UHPC (with and without fiber reinforcement) and conventional concrete layers are synergistically used in appropriate locations of the beam so as to achieve mechanical performance that is comparable to 3-D printed UHPC sections. Such manufacturing flexibility offered by 3-D printing allows conserving resources and attaining desirable economic and environmental outcomes, as is shown using life cycle and techno-economic analyses (LCA/TEA). Experimental and theoretical analysis of load carrying capacity and preliminary LCA/TEA show that >50% of the fiber-reinforced UHPC beam volume (in the compression zone) can be replaced with conventional concrete, resulting in only a <20% reduction in peak load carrying capacity, but >35% reduction in cost and >20% reduction in CO2 emissions. These findings show that targeted layering of different materials through 3-D printing enables the development and construction of 3-D-printed performance-equivalent structural members with lower cost and environmental impacts.

This study presents a comprehensive review of eco-friendly materials and advanced repair techniques for rehabilitating reinforced-concrete (RC) structures, emphasizing their role in promoting sustainability and enhancing performance. By evaluating fifty-five research programs conducted between 2001 and 2024, the study focuses on emerging materials such as geopolymers, natural fibers, and fiber-reinforced composites, highlighting their mechanical properties, environmental benefits, and potential for integration into traditional RC systems. The review is thematically organized into four areas: (1) Sustainability and Environmental Impacts, (2) Material Innovation and Properties, (3) Repair Techniques and Efficiency, and (4) Structural Performance. Key findings reveal that these materials not only reduce the carbon footprint of construction but also significantly improve structural durability, corrosion resistance, and long-term performance under varying environmental conditions. Specifically, geopolymer concretes exhibit low CO₂ emissions and superior bond strength; bamboo and flax fibers offer strong tensile capacity with renewable sourcing; and MICP techniques deliver self-healing functionality that reduces dependency on chemical-based crack sealants. Additionally, the use of recycled and bio-based materials further contributes to cost-efficiency and environmental resilience, fostering circular economy principles. By synthesizing findings across these domains, this study provides practical insights into how eco-friendly materials can simultaneously address environmental, structural, and economic challenges in RC repair. The study underscores the importance of adopting innovative repair methods that incorporate these sustainable materials to address modern civil engineering challenges, balancing infrastructure longevity, sustainability, and reduced environmental impact.

As global demand for concrete has been forecasted to keep rising, one of the approaches towards more sustainable constructions is the adoption of mix designs replacing conventional ones. The current study contains a comparison between concrete mixes that constitutes only Ordinary Portland Cement (OPC) and mixes incorporating 25% OPC with a 75% replacement by supplementary cementitious materials (SCM). The major experimental hypothesis circles around investigating whether it is effective to use thermal treatment under moderately elevated temperatures to enhance the physical and mechanical properties of concrete. Comparisons were performed using mechanical tests such as: compressive strength, tensile strength, flexural strength, and through several non-destructive physical experiments as well as microstructural investigation using SEM and EDS. In conclusion, the experimental results have shown a mostly positive influence observing significant enhancements after thermal treatment. However, treated concrete mixes that constitute only OPC seem to excel in overall performance compared to those incorporating SCM.