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Title: Pitting Corrosion in Prestressed Piles

Author(s): Gray Mullins, Rajan Sen, David Ostrofsky, and Kwangsuk Suh

Publication: Structural Journal

Volume: 122

Issue: 3

Appears on pages(s): 89-103

Keywords: gravimetric; imaging; marine; model; pitting; prestressed piles; profile; stress concentration (SC); tensile test

DOI: 10.14359/51745641

Date: 5/1/2025

Abstract:
This study characterized pitting corrosion in prestressed piles, linked it to stress concentration factors through ultimate strength tests, and incorporated the findings into a simple predictive damage assessment model. Six one-third-scale Class V concrete prestressed piles were exposed for 38 months to outdoor tidal cycles simulating a marine environment. At the end of exposure, 24 strands were extracted from the piles, and corrosion loss along the strands was quantified using a new Pascal’s law-based strand profiler. This identified regions of locally higher steel loss caused by pitting corrosion. The same data set was used to confirm gravimetric loss measurements by summing localized section losses over the specimen length. Profiler data was complemented by microscopic imaging to further define pitting geometry. Ultimate load tests were conducted to examine the effect of pitting on residual tensile strength and ductility. Similitude principles were used to develop a model for predicting in-service stress in pile strands using available inspection report crack width data.


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