High cement content is often found in concrete mix designs to achieve the unique fresh-state behavior requirements of 3D Printable Concrete (3DPC), i.e., to ensure rapid stiffening of an extruded layer without collapsing under the stress applied by the following layers. Some materials with high water absorption, such as recycled concrete aggregates, have been incorporated in concrete mix designs to minimize environmental impact, nevertheless, the fine powder fraction that remains from the recycled aggregate processing still poses a challenge. In the case of 3DCP, few studies are available regarding mix designs using Recycled Concrete Powder (RCP) for 3D printing. In this context, this study presents the use of RCP as a filler to produce a printable mixture with low cement content. An RCP with 50 μm average particle size was obtained as a by-product from Recycled Concrete Aggregate production. Portland cement pastes were produced with 0%, 10%, 20%, 30%, 40% and 50% of cement mass replacement by RCP to evaluate its effects on the hydration reaction, rheology, and compressive strength. It was found that the studied RCP replacement was not detrimental for the hydration reaction of Portland cement during the initial hours, and at the same time it was capable of modifying the rheological parameters of the paste proportionally to the packing density of its solid fraction. The obtained results indicated the viability of 3DCP with up to 50% cement replacement by RCP. It was concluded that RCP presents good potential for decreasing the cement consumption of 3DPC, which in turn could decrease its associated environmental impact while providing a destination for a by-product from recycled concrete aggregate production.

The use of construction waste to prepare recycled micro powder can improve the utilization of construction waste resources and effectively reduce carbon emissions. In this paper, researchers used waste concrete processing micro powder to prepare foam concrete and quantitatively characterized the performance and pore structure of foam concrete by SEM, PCAS, and mechanical property testing methods with different mixing ratios of micro powder, the results showed that: The effect of single mixing of micro powder or fly ash is better than the composite mixing test, and the optimal proportion of compressive strength of single mixing of micro powder is higher than that of single mixing of fly ash. The optimum mixing ratio is 6:4 between cement and micro powder, and the best effect is achieved when the micro powder mixing amount is 40%. Single or double mixing can fill the pores between the foam and strengthen the performance of the substrate. The test of single-mixed or compound-mixed micro powder showed that the fractal dimension decreased with the increase of porosity; the fractal dimension of the specimen increased, the average shape factor became smaller, the compressive strength decreased, and the water absorption rate increased.

This research examines the performance of quality-controlled recycled concrete aggregates (QRAs) with fly-ash-based cement. Compared to concrete made from untreated recycled concrete aggregates (URC), quality-controlled recycled aggregate concrete (QRC) has superior physical, mechanical, and durability properties. Except for sorptivity, the physical, mechanical, and durability properties of QRC are almost identical to those of natural aggregate concrete (NC). The compressive strength, splitting tensile strength, flexural strength, fracture energy, and modulus of elasticity of QRC are higher than those of URC by 18.0%, 16.8%, 60.0%, 27.17%, and 43.46%, respectively. The abrasion resistance of QRC is approximately 60% higher than URC. Scanning electron microscope (SEM) image and energy-dispersive X-ray (EDX) analysis prove that quality control produces denser old interfacial transition zones (OITZ) with fewer microvoids. The QRA improves not only the pore structure but also the weak mortar structure attached to the aggregate. There is also a strong correlation between the compressive strength and splitting tensile strength, flexural strength, fracture energy, and modulus of elasticity of QRC. QRA can be used to compute the mixture proportions for concrete (certainly up to medium-strength concrete) according to either the Indian standard or the international standard. It is challenging to improve the sorptivity of recycled concrete aggregates closer to NC. In addition, QRC has an initial sorptivity of two times (initial) and a final sorptivity of 1.8 times higher than NC, whereas URC has an initial sorptivity of 3.5 times (initial) and a final sorptivity of 2.35 times higher than NC.

The use of recycled concrete aggregates (RCAs) in lieu of natural aggregates improves the sustainability of the built environment. Barriers to the use of RCA include its variable composition, including the residual mortar content (RMC), chemical composition, and its potential to contain contaminants, which can negatively affect the properties of concrete or present environmental concerns. In this study, a rapid, economical method to estimate the RMC and provide the chemical characterization of RCA was developed using a portable handheld X-ray fluorescence (PHXRF) device. Models were developed using reference tests (RMC test based on the thermal shock method and chemical composition from whole-rock analysis) to correlate PHXRF results to measured values. The PHXRF shows strong potential for estimating the RMC and chemical composition of RCA. Paired with locally calibrated reference samples, the test method could be used in laboratory or field applications to characterize RCA and increase its use in bound and unbound applications.

Expanded glass (EG) made from recycled glass waste was used as an aggregate in the production of engineered cementitious composites (ECCs) to improve their thermal conductivity. The corresponding influence of the EG content on the physical, mechanical, and durability properties was evaluated. The EG was used as up to 100% replacement of the conventional silica sand (SS) in ECCs. The physical properties evaluated are thermal conductivity and density, while the mechanical properties evaluated are the compressive, flexural, and tensile strengths alongside the permeability properties and drying shrinkage. The findings from this study showed that the use of EG as a replacement for SS as aggregate in ECCs resulted in an improvement in the thermal insulation properties and a reduction in density. The 28-day thermal conductivity of ECCs made with EG as 100% replacement of SS is 53.8% lower than that of the ECCs made with only SS as the aggregate.