Innovative Retrofit of a Steam Turbine Generator Foundation to Mitigate Settlement

International Concrete Abstracts Portal

The International Concrete Abstracts Portal is an ACI led collaboration with leading technical organizations from within the international concrete industry and offers the most comprehensive collection of published concrete abstracts.

  


Title: Innovative Retrofit of a Steam Turbine Generator Foundation to Mitigate Settlement

Author(s): Hongchun Liu, Jaspal S. Saini, Gang Zhao, Sushil Chauhan, Namgyu Park, Mahi Galagoda, Steven Wu

Publication: Symposium Paper

Volume: 348

Issue:

Appears on pages(s): 19-34

Keywords: steam turbine generator foundation, foundation retrofit, foundation settlement, piles, dynamic analysis, frequency-dependent dynamic impedances, soil impedances, pile impedances.

DOI: 10.14359/51732677

Date: 3/1/2021

Abstract:
This paper discusses an innovative retrofit that stabilized a Steam Turbine Generator (STG) pedestal foundation undergoing unexpected differential settlements during construction. The innovative solution involved driving steel H-piles around the STG foundation perimeter. A new concrete bracket (a.k.a. corbel) was added around the STG foundation perimeter to fully engage and integrate the H-piles with the existing pedestal foundation. The pile layout was established and optimized based on dynamic and static performance analyses of the modified foundation geometry using finite element (FE) software ANSYS, considering bounding pile and soil dynamic impedances. The frequency-dependent dynamic pile impedances were calculated using DYNA6. The continuous settlement monitoring of the STG foundation demonstrated that the retrofit effectively seized the ongoing settlements and stabilized the foundation enabling the subsequent machine installation.

Related References:

1. ACI 351.3R, Report on Foundations for Dynamic Equipment, Reported by ACI Committee 351, January 2018. ACI, Farmington Hills, MI.

2. ASCE Manuals and Reports on Engineering Practice (MOP) No. 136. Concrete Foundations for Turbine Generators: Analysis, Design, and Construction, Edited by Hongchun Liu, 2018. ASCE, Reston, VA.

3. ACI 318-05, Building code Requirements for Structural Concrete and Commentary, August 2005. ACI, Farmington Hills, MI.

4. AISC 360-10, Specification for Structural Steel Buildings, June 2010. AISC, Chicago, IL.

5. ANSYS Ver. 14.5, ANSYS Mechanical APDL

6. DYNA6 Ver. 6.1

7. LPILE Ver. 2018-10.006