Evaluation of Nonproprietary Ultra-High-Performance Concrete Resistance to Chloride Penetration

International Concrete Abstracts Portal

The International Concrete Abstracts Portal is an ACI led collaboration with leading technical organizations from within the international concrete industry and offers the most comprehensive collection of published concrete abstracts.

  


Title: Evaluation of Nonproprietary Ultra-High-Performance Concrete Resistance to Chloride Penetration

Author(s): R. S. Alrashidi, R. Zeidan, M. Voss, C. C. Ferraro, T. Hamilton, and K. A. Riding

Publication: Materials Journal

Volume: 123

Issue: 4

Appears on pages(s): 129-139

Keywords: accelerated chloride migration electrical (ACME) test; bulk diffusion; chloride penetration; concrete resistivity; fibers; ultra-high- performance concrete (UHPC)

DOI: 10.14359/51750666

Date: 7/1/2026

Abstract:
Ultra-high-performance concrete (UHPC) often contains conductive steel fibers that interfere with conventional electrical durability tests, such as resistivity measurements, limiting their reliability for mixture qualification. This study proposed an accelerated chloride migration electrical (ACME) test to rapidly assess the durability of UHPC with steel fibers against chloride ingress. Four strength classes, ranging from high-performance concrete to UHPC, were produced with three steel fiber contents (0, 1.5, and 2%) and cured under fog, steam, and precast regimens. ACME test results were compared against surface/bulk resistivity and long-term bulk diffusion measurements to assess their consistency and sensitivity to fiber content. Across mixtures 124 MPa (18 ksi) or higher, fiber inclusion had minimal influence on ACME penetration depth, and strong correlations were observed between ACME results and 1-year diffusion coefficients. Based on these findings, a 7-day ACME limit for steam-cured samples is proposed as a rapid, fiber-independent acceptance criterion for qualifying the chloride penetration resistance of UHPC mixtures.

Related References:

1. Bonneau, O.; Vernet, C.; Moranville, M.; and Aïtcin, P. C., “Characterization of the Granular Packing and Percolation Threshold of Reactive Powder Concrete,” Cement and Concrete Research, V. 30, No. 12, 2000, pp. 1861-1867. doi: 10.1016/S0008-8846(00)00300-8

2. Roux, N.; Andrade, C.; and Sanjuan, M. A., “Experimental Study of Durability of Reactive Powder Concretes,” Journal of Materials in Civil Engineering, ASCE, V. 8, No. 1, 1996, pp. 1-6. doi: 10.1061/(ASCE)0899-1561(1996)8:1(1)

3. Pitroda, J., and Umrigar, F. S., “Evaluation of Sorptivity and Water Absorption of Concrete with Partial Replacement of Cement by Thermal Industry Waste (Fly Ash),” International Journal of Engineering and Innovative Technology, V. 2, No. 7, Jan. 2013, pp. 245-249.

4. Snyder, K. A., “The Relationship Between the Formation Factor and the Diffusion Coefficient of Porous Materials Saturated With Concentrated Electrolytes: Theoretical and Experimental Considerations,” Concrete Science and Engineering., V. 3, No. 12, 2001, pp. 216-224.

5. Spragg, R.; Bu, Y.; Snyder, K.; Bentz, D.; and Weiss, J., “Electrical Testing of Cement-Based Materials: Role of Testing Techniques, Sample Conditioning, and Accelerated Curing,” Report No. FHWA/IN/JTRP-2013/28, Joint Transportation Research Program, Indiana Department of Transportation and Purdue University, West Lafayette, IN, 2013, 27 pp.

6. Ghosh, P., and Tran, Q., “Influence of Parameters on Surface Resistivity of Concrete,” Cement and Concrete Composites, V. 62, 2015, pp. 134-145. doi: 10.1016/j.cemconcomp.2015.06.003

7. Azarsa, P., and Gupta, R., “Electrical Resistivity of Concrete for Durability Evaluation: A Review,” Advances in Materials Science and Engineering, V. 1, 2017, p. 8453095. doi: 10.1155/2017/8453095

8. Spragg, R.; Montanari, L.; Varga, I.; and Graybeal, B. A., “Using Formation Factor to Define the Durability of Ultra-High-Performance Concrete,” 2nd International Interactive Symposium on Ultra-High Performance, Albany, NY, 2019.

9. Haber, Z. B.; De la Varga, I.; Graybeal, B. A.; Nakashoji, B.; and El-Helou, R., “Properties and Behavior of UHPC-Class Materials,” Report No. FHWA-HRT-18-036, Federal Highway Administration Office of Infrastructure Research and Development, McLean, VA, 2018, 170 pp.

10. Hasan, T. M.; Allena, S.; and Gilbert, L., “Rapid Chloride Penetration Test: An Evaluation of Corrosion Resistance in Ultra-High-Performance Concrete,” Journal of Building Engineering, V. 82, 2024, p. 108317. doi: 10.1016/j.jobe.2023.108317

11. Yu, F.; Sun, T.; Dong, S.; Ding, S.; and Han, B., “Chloride Penetration Resistance of Ultra-High-Performance Concrete with Various Multi-Walled Carbon Nanotubes,” Construction and Building Materials, V. 421, 2024, p. 135751. doi: 10.1016/j.conbuildmat.2024.135751

12. Kang, W.; Mei, K.; Liu, W.; and Sun, S., “Study on Chloride Diffusion Performance and Structural Durability Design of UHPC Under Chloride Salt Erosion,” Buildings, V. 15, No. 19, 2025, p. 3569. doi: 10.3390/buildings15193569

13. NT Build 492, “Concrete, Mortar and Cement-Based Repair Materials: Chloride Migration Coefficient from Non-Steady-State Migration Experiments,” Nordtest, Espoo, Finland, 1999, pp. 1-8.

14. Vincler, J. P.; Sanchez, T.; Turgeon, V.; Conciatori, D.; and Sorelli, L., “A Modified Accelerated Chloride Migration Tests for UHPC and UHPFRC with PVA and Steel Fibers,” Cement and Concrete Research, V. 117, No. 12, 2018, pp. 38-44.

15. Mosavinejad, S. H. G.; Alimohammad, M.; Barandoust, J.; and Ghanizadeh, A., “Electrical and Microstructural Analysis of UHPC Containing Short PVA Fibers,” Construction and Building Materials, V. 235, No. 11, 2019, pp. 1-17.

16. Rafiee, A., “Computer Modeling and Investigation on the Steel Corrosion in Cracked Ultra High-Performance Concrete,” University of Kassel, Kassel, Germany, 2012, 240 pp.

17. ASTM C128-22, “Standard Test Method for Relative Density (Specific Gravity) and Absorption of Fine,” ASTM International, West Conshohocken, PA, 2022, 6 pp.

18. ASTM C136/C136M-19, “Standard Test Method for Sieve Analysis of Fine and Coarse Aggregates,” ASTM International, West Conshohocken, PA, 2019, 5 pp.

19. ASTM C150/C150M-18, “Standard Specification for Portland Cement,” ASTM International, West Conshohocken, PA, 2018, 8 pp.

20. ASTM C595/C595M-19, “Standard Specification for Blended Hydraulic Cements,” ASTM International, West Conshohocken, PA, 2019, 8 pp.

21. ASTM C989/C989M-18, “Standard Specification for Slag Cement for Use in Concrete and Mortars,” ASTM International, West Conshohocken, PA, 2018, 7 pp.

22. ASTM C1240-20, “Standard Specification for Silica Fume Used in Cementitious Mixtures,” ASTM International, West Conshohocken, PA, 2020, 7 pp.

23. ASTM C1365-18, “Standard Test Method for Determination of the Proportion of Phases in Portland Cement and Portland-Cement Clinker Using X-Ray Powder Diffraction Analysis,” ASTM International, West Conshohocken, PA, 2018, 11 pp.

24. ASTM C1856/C1856M-17, “Standard Practice for Fabricating and Testing Specimens of Ultra-High-Performance Concrete, ASTM International, West Conshohocken, PA, 2017, 4 pp.

25. ASTM C511-19, “Standard Specification for Mixing Rooms, Moist Cabinets, Moist Rooms, and Water Storage Tanks Used in the Testing of Hydraulic Cements and Concretes,” ASTM International, West Conshohocken, PA, 2019, 3 pp.

26. Thomas, M. D. A., and Moffatt, E. G., “The Performance of Concrete in a Marine Environment,” Proceedings of the Sixth International Conference on Durability of Concrete Structures (ICDCS2018), Leeds, UK, 2018. pp. 1-15.

27. AASHTO T 358-15, “Standard Method of Test for Surface Resistivity Indication of Concrete’s Ability to Resist Chloride Ion Penetration,” American Association of State Highway and Transportation Officials, Washington, DC, 2015, 8 pp.

28. AASHTO TP 119-15, “Standard Method of Test for Electrical Resistivity of a Concrete Cylinder Tested in a Uniaxial Resistance Test,” American Association of State Highway and Transportation Officials, Washington, DC, 2015, 11 pp.

29. Winslow, D. N., and Diamond, S., “A Mercury Porosimetry Study of the Evolution of Porosity in Portland Cement,” Joint Highway Research Project, Purdue University and Indiana State Highway Commission, West Lafayette, IN, 1969.

30. Midgley, H. G., and Illston, J. M., “Some Comments on the Microstructure of Hardened Cement Pastes,” Cement and Concrete Research, V. 13, No. 2, 1983, pp. 197-206. doi: 10.1016/0008-8846(83)90102-3

31. Tanaka, K., and Kurumisawa, K., “Development of Technique for Observing Pores in Hardened Cement Paste,” Cement and Concrete Research, V. 32, No. 9, 2002, pp. 1435-1441. doi: 10.1016/S0008-8846(02)00806-2

32. Abell, A. B.; Willis, K. L.; and Lange, D. A., “Mercury Intrusion Porosimetry and Image Analysis of Cement-Based Materials,” Journal of Colloid and Interface Science, V. 211, No. 1, 1999, pp. 39-44. doi: 10.1006/jcis.1998.5986

33. Muller, A. C. A. A., and Scrivener, K. L., “A Reassessment of Mercury Intrusion Porosimetry by Comparison with 1 H NMR Relaxometry,” Cement and Concrete Research, V. 100, Apr. 2017, pp. 350-360. doi: 10.1016/j.cemconres.2017.05.024

34. ASTM C1556-11a(2016), “Standard Test Method for Determining the Apparent Chloride Diffusion Coefficient of Cementitious Mixtures by Bulk Diffusion,” ASTM International, West Conshohocken, PA, 2016, 7 pp.

35. FM 5-516, “Florida Method of Test for Determining Low-Levels of Chloride in Concrete and Raw Materials Designation,” Florida Department of Transportation, Tallahassee, FL, 2018, 11 pp.

36. Fan, L.; Meng, W.; Teng, L.; and Khayat, K. H., “Effects of Lightweight Sand and Steel Fiber Contents on the Corrosion Performance of Steel Rebar Embedded in UHPC,” Construction and Building Materials, V. 238, 2020, p. 117709. doi: 10.1016/j.conbuildmat.2019.117709

37. Horňáková, M., and Lehner, P., “Relationship of Surface and Bulk Resistivity in the Case of Mechanically Damaged Fibre Reinforced Red Ceramic Waste Aggregate Concrete,” Materials, V. 13, No. 23, 2020, pp. 1-13. doi: 10.3390/ma13235501

38. Afroughsabet, V.; Biolzi, L.; and Ozbakkaloglu, T., “High-Performance Fiber-Reinforced Concrete: A Review,” Journal of Materials Science, V. 51, No. 14, 2016, pp. 6517-6551. doi: 10.1007/s10853-016-9917-4

39. Spragg, R. P.; Graybeal, B. A.; Saladi, N.; Montanari, L.; and De la Varga, I., “Electrical Resistivity Testing to Rapidly Assess the Durability of UHPC-Class Materials,” Report No. FHWA-HRT-21-095, Federal Highway Administration, Turner-Fairbank Highway Research Center, McLean, VA, 2022, 12 pp.

40. Ma, H., “Mercury Intrusion Porosimetry in Concrete Technology: Tips in Measurement, Pore Structure Parameter Acquisition and Application,” Journal of Porous Materials, V. 21, No. 2, 2014, pp. 207-215. doi: 10.1007/s10934-013-9765-4

41. Abbas, S.; Nehdi, M. L.; and Saleem, M. A., “Ultra-High-Performance Concrete: Mechanical Performance, Durability, Sustainability and Implementation Challenges,” International Journal of Concrete Structures and Materials, V. 10, No. 3, 2016, pp. 271-295. doi: 10.1007/s40069-016-0157-4

42. Sohail, M. G.; Kahraman, R.; Al Nuaimi, N.; Gencturk, B.; and Alnahhal, W., “Durability Characteristics of High and Ultra-High-Performance Concretes,” Journal of Building Engineering, V. 33, 2021, p. 101669. doi: 10.1016/j.jobe.2020.101669

43. ACI Committee 201, “Guide to Durable Concrete (ACI PRC-201.2-16),” American Concrete Institute, Farmington Hills, MI, 2016, 84 pp.

44. Chen, J.; Wang, J.; He, R.; Shu, H.; and Fu, C., “Experimental Study on Effective Chloride Diffusion Coefficient of Cement Mortar by Different Electrical Accelerated Measurements,” Crystals, V. 11, 2021, p. 240. doi: 10.3390/cryst11030240

45. Piérard, J.; Dooms, B.; and Cauberg, N., “Evaluation of Durability Parameters of UHPC Using Accelerated Lab Tests,” Proceedings of the 3rd International Symposium on UHPC and Nanotechnology for High Performance Construction Materials (HiPerMat 2012), Kassel, Germany, 2012.

46. Luna, F. J.; Fernández, Á.; and Alonso, M. C., “The Influence of Curing and Aging on Chloride Transport Through Ternary Blended Cement Concrete,” Materiales de Construcción, V. 68, No. 332, 2018, p. e171. doi: 10.3989/mc.2018.11917

47. Chen, X.; Sun, Z.; and Pang, J., “Effect of Chlorine Salt on Durability of Mineral Admixture Concrete under Different Conditions,” Journal of Renewable Materials, V. 10, No. 9, 2022, pp. 2489-2508. doi: 10.32604/jrm.2022.019404


ALSO AVAILABLE IN:

Electronic Materials Journal