Self-Healing Capability of Ambient-Cured High-Calcium-Based Alkali-Activated Engineered Composites

International Concrete Abstracts Portal

The International Concrete Abstracts Portal is an ACI led collaboration with leading technical organizations from within the international concrete industry and offers the most comprehensive collection of published concrete abstracts.

  


Title: Self-Healing Capability of Ambient-Cured High-Calcium-Based Alkali-Activated Engineered Composites

Author(s): Khandaker M. Anwar Hossain and Dhruv Sood

Publication: Materials Journal

Volume: 123

Issue: 4

Appears on pages(s): 3-18

Keywords: akali-activated engineered composite (AAEC); fiber; industrial waste; microstructure; powdered-form reagents; self-healing; strain hardening; strength

DOI: 10.14359/51750609

Date: 7/1/2026

Abstract:
The self-healing performance of zero-cement-based one-part ambient-cured alkali-activated engineered composites (AAECs) using 2% v/v polyvinyl alcohol (PVA) fibers and silica sand was evaluated. The variables in the study were: binary (Class C fly ash [FA-C] and ground-granulated blast-furnace slag [GGBFS])/ternary (FA-C, Class F fly ash [FA-F], and GGBFS combination of precursors), two types of powdered-form alkaline reagents (Type 1—calcium hydroxide:sodium metasilicate = 1:2.5 and Type 2—calcium hydroxide:sodium sulfate = 2.5:1), and different preloading strain levels (0, 0.5, and 1%). The performance was based on the recovery of compressive/tensile strengths, tensile strain-hardening properties, crack sealing, and microstructural characteristics after 365 days of water curing compared to conventional engineered cementitious composites (ECCs). All AAECs (binary/ternary or reagent Types 1 and 2) exhibited enhanced/comparable self-healing performance compared to ECCs at both 0.5 and 1% preloading strain levels, exhibiting maximum recovery of tensile strength, tensile strain capacity, stress index, tensile ductility, and tensile elasticity up to 115%, 184%, 130%, 236%, and 123%, respectively, through preserving strain-hardening and microcracking characteristics with up to 96% recovery of compressive strength. This was attributed to ongoing alkali activation and pozzolanic reactions forming C-S-H/C-A-S-H in binary with additional N-C-A-S-H in ternary and calcite-binding phases, leading to matrix densification, crack sealing, and improved PVA fiber-matrix bonding, as per scanning electron microscopy/energy-dispersive X-ray spectroscopy (SEM/EDS) and X-ray diffraction (XRD) analyses. Generally, all the AAECs exhibited the ability to recover properties, and composites with reagent 2 demonstrated superior self-healing characteristics compared to their reagent 1 counterparts, achieving complete or higher recovery of tensile strength/strain capacities compared to their virgin counterparts. This study confirmed the viability of producing cement-free, ambient-cured, self-consolidating AAECs with powdered-form reagents having satisfactory strength, strain-hardening, and self-healing characteristics for durable, sustainable construction.

Related References:

1. Amran, M.; Onaizi, A. M.; Fediuk, R.; Vatin, N. I.; Rashid, R. S. M.; Abdelgader, H.; and Ozbakkaloglu, T., “Self-Healing Concrete as a Prospective Construction Material: A Review,” Materials, V. 15, No. 9, May 2022, Article No. 3214. doi: 10.3390/ma15093214

2. Siad, H.; Alyousif, A.; Keskin, O. K.; Keskin, S. B.; Lachemi, M.; Sahmaran, M.; and Hossain, K. M. A., “Influence of Limestone Powder on Mechanical, Physical and Self-Healing Behavior of Engineered Cementitious Composites,” Construction and Building Materials, V. 99, Nov. 2015, pp. 1-10. doi: 10.1016/j.conbuildmat.2015.09.007

3. Bhaskar, S.; Hossain, K. M. A.; Lachemi, M.; Wolfaardt, G.; and Otini Kroukamp, M., “Effect of Self-Healing on Strength and Durability of Zeolite-Immobilized Bacterial Cementitious Mortar Composites,” Cement and Concrete Composites, V. 82, Sept. 2017, pp. 23-33. doi: 10.1016/j.cemconcomp.2017.05.013

4. Qureshi, T. S., and Al-Tabbaa, A., “Self-Healing of Drying Shrinkage Cracks in Cement-Based Materials Incorporating Reactive MgO,” Smart Materials and Structures, V. 25, No. 8, 2016, Article No. 084004. doi: 10.1088/0964-1726/25/8/084004

5. Litina, C.; Bumanis, G.; Anglani, G.; Dudek, M.; Maddalena, R.; Amenta, M.; Papaioannou, S.; Pérez, G.; García Calvo, J. L.; Asensio, E.; Beltrán Cobos, R.; Tavares Pinto, F.; Augonis, A.; Davies, R.; Guerrero, A.; Sánchez Moreno, M.; Stryszewska, T.; Karatosios, I.; Tulliani, J.-M.; Antonaci, P.; Bajare, D.; and Al-Tabbaa, A., “Evaluation of Methodologies for Assessing Self-Healing Performance of Concrete with Mineral Expansive Agents: An Interlaboratory Study,” Materials, V. 14, No. 8, Apr. 2021, Article No. 2024. doi: 10.3390/ma14082024

6. Bhaskar, S.; Hossain, K. M. A.; Lachemi, M.; Wolfaardt, G.; and Kroukamp, M., “Models for Quantitative Assessment of Self-Healing in Bacteria-Incorporated Fiber-Reinforced Mortar,” Journal of Materials in Civil Engineering, ASCE, V. 35, No. 7, July 2023, p. 04023209. doi: 10.1061/JMCEE7.MTENG-11647

7. Siad, H.; Lachemi, M.; Sahmaran, M.; and Hossain, K. M. A., “Mechanical, Physical, and Self-Healing Behaviors of Engineered Cementitious Composites with Glass Powder,” Journal of Materials in Civil Engineering, ASCE, V. 29, No. 6, June 2017, p. 04017016. doi: 10.1061/(ASCE)MT.1943-5533.0001864

8. Herbert, E. N., and Li, V. C., “Self-Healing of Microcracks in Engineered Cementitious Composites (ECC) Under a Natural Environment,” Materials, V. 6, No. 7, July 2013, pp. 2831-2845. doi: 10.3390/ma6072831

9. Li, V. C., and Yang, E.-H., “Self Healing in Concrete Materials,” Self Healing Materials: an Alternative Approach to 20 Centuries of Materials Science, S. van der Zwaag, ed., Springer, Dordrecht, the Netherlands, 2007, pp. 161-193.

10. Sherir, M. A. A.; Hossain, K. M. A.; and Lachemi, M., “Self-Healing and Expansion Characteristics of Cementitious Composites with High Volume Fly Ash and MgO-Type Expansive Agent,” Construction and Building Materials, V. 127, Nov. 2016, pp. 80-92. doi: 10.1016/j.conbuildmat.2016.09.125

11. Sherir, M. A. A.; Hossain, K. M. A.; and Lachemi, M., “Permeation and Transport Properties of Self-Healed Cementitious Composite Produced with MgO Expansive Agent,” Journal of Materials in Civil Engineering, ASCE, V. 30, No. 11, Nov. 2018, p. 04018291. doi: 10.1061/(ASCE)MT.1943-5533.0002466

12. Sherir, M. A. A.; Hossain, K. M. A.; and Lachemi, M., “Development and Recovery of Mechanical Properties of Self-Healing Cementitious Composites with MgO Expansive Agent,” Construction and Building Materials, V. 148, Sept. 2017, pp. 789-810. doi: 10.1016/j.conbuildmat.2017.05.063

13. Kan, L.-L.; Lv, J.-W.; Duan, B.-B.; and Wu, M., “Self-Healing of Engineered Geopolymer Composites Prepared by Fly Ash and Metakaolin,” Cement and Concrete Research, V. 125, Nov. 2019, Article No. 105895. doi: 10.1016/j.cemconres.2019.105895

14. Ohno, M.; Kim, T.; and Li, V. C., “Self-Healing Capability of Strain-Hardening Fiber Reinforced Geopolymer Composites,” Proceedings of the fib Symposium 2020: Concrete Structures for Resilient Society, B. Zhao and X. Lu, eds., Shanghai, China, Nov. 2020, pp. 68-75.

15. Guo, X.; Xiong, G.; and Zhang, H., “In-Situ Evaluation of Self-Healing Performance of Engineered Geopolymer Composites (EGC) by Ultrasonic Method,” Materials Letters, V. 280, Dec. 2020, Article No. 128546. doi: 10.1016/j.matlet.2020.128546

16. Zhang, L. V.; Suleiman, A. R.; and Nehdi, M. L., “Crack Self-Healing in NaOH-Activated Slag-Based Composites Incorporating Calcium Hydroxide,” Journal of Materials in Civil Engineering, ASCE, V. 33, No. 4, Apr. 2021, p. 04021012. doi: 10.1061/(ASCE)MT.1943-5533.0003626

17. Abdollahnejad, Z.; Mastali, M.; Falah, M.; Shaad, K. M.; Luukkonen, T.; and Illikainen, M., “Durability of the Reinforced One-Part Alkali-Activated Slag Mortars with Different Fibers,” Waste and Biomass Valorization, V. 12, No. 1, 2021, pp. 487-501. doi: 10.1007/s12649-020-00958-x

18. Keane, P. F.; Jacob, R.; Belusko, M.; and Bruno, F., “Self-Healing Glass/Metakaolin-Based Geopolymer Composite Exposed to Molten Sodium Chloride and Potassium Chloride,” Applied Sciences, V. 13, No. 4, Feb. 2023, Article No. 2615. doi: 10.3390/app13042615

19. Xueba, F. C., “Self-healing Characteristics of Engineered Geopolymer Composites incorporating Metakaolin and Fly Ash under Different Environments,” Acta Materiae Compositae Sinica, V. 35, No. 10, Oct. 2018, pp. 2841-2850. doi: 10.13801/j.cnki.fhclxb.20171227.005

20. Ohno, M., and Li, V. C., “A Micromechanics-Based Study on Cracking Characteristics of Engineered Geopolymer Composite,” Journal of Advanced Concrete Technology, V. 21, No. 4, 2023, pp. 271-283. doi: 10.3151/jact.21.271

21. AbuFarsakh, R.; Arce, G.; Hassan, M.; Huang, O.; Radovic, M.; Rupnow, T.; Mohammad, L. N.; and Sukhishvili, S., “Effect of Sand Type and PVA Fiber Content on the Properties of Metakaolin Based Engineered Geopolymer Composites,” Transportation Research Record: Journal of the Transportation Research Board, V. 2675, No. 12, Dec. 2021, pp. 475-491. doi: 10.1177/03611981211029935

22. Farhan, N. A.; Sheikh, M. N.; and Hadi, M. N. S., “Design of Ambient-Cured Alkali-Activated Reactive Powder Concrete Using Taguchi Method,” ACI Materials Journal, V. 120, No. 2, Mar. 2023, pp. 3-12. doi: 10.14359/51738489

23. Ozen, M. Y.; Firdous, R.; Lehmann, C.; and Stephan, D., “Autonomous Self-Healing Behavior of Geopolymer Pastes under Varied Curing Environments,” Construction and Building Materials, V. 426, May 2024, Article No. 136099. doi: 10.1016/j.conbuildmat.2024.136099

24. Wu, J.-Q.; Li, B.; Chen, Y.-T.; Shi, W.; and Ghiassi, B., “Self-Healing Performance of Engineered Geopolymer Composites Subjected to Sodium Sulphate,” Journal of Building Engineering, V. 97, Nov. 2024, Article No. 110789. doi: 10.1016/j.jobe.2024.110789

25. Sarkar, M.; Maiti, M.; Malik, M. A.; and Xu, S., “Evaluation of the Crack-Healing Performance and Durability of Bacteria Integrated Alkali-Activated Fly Ash Composites,” Journal of Building Engineering, V. 54, Aug. 2022, Article No. 104642. doi: 10.1016/j.jobe.2022.104642

26. Sarkar, M.; Maiti, M.; Mandal, S.; and Xu, S., “Enhancing Concrete Resilience and Sustainability through Fly Ash-Assisted Microbial Biomineralization for Self-Healing: From Waste to Greening Construction Materials,” Chemical Engineering Journal, V. 481, Feb. 2024, Article No. 148148. doi: 10.1016/j.cej.2023.148148

27. Zheng, D.; Ulerio, G. II; Denduluri, V. S.; Juenger, M.; and van Oort, E., “Permeability and Self-Healing Behavior of Alkali Activated Geopolymers for Well Cementing Applications,” Geoenergy Science and Engineering, V. 243, Dec. 2024, Article No. 213265. doi: 10.1016/j.geoen.2024.213265

28. Zhao, D.; Li, K.; Li, Y.; Chen, X.; Fan, J.; and Zhu, J., “Self-Healing Behaviour of Fly Ash/Slag-Based Engineered Geopolymer Composites under External Alkaline Environments,” Case Studies in Construction Materials, V. 21, Dec. 2024, Article No. e03361. doi: 10.1016/j.cscm.2024.e03361

29. Wang, Y.; Ye, H.; Peng, R.; Xian, X.; and Hong, S., “Characterization and Analysis of the Self-Healing Behavior of Alkali-Activated Slag Mortar,” Cement and Concrete Composites, V. 161, Aug. 2025, Article No. 106097. doi: 10.1016/j.cemconcomp.2025.106097

30. Sood, D., and Hossain, K. M. A., “Fresh State, Rheological and Microstructural Characteristics of Alkali- Activated Mortars Developed Using Novel Dry Mixing Technique under Ambient Conditions,” Applied Sciences, V. 11, No. 19, Oct. 2021, Article No. 8920.

31. Sood, D., and Hossain, K. M. A., “Strength, Fracture and Durability Characteristics of Ambient Cured Alkali—Activated Mortars Incorporating High Calcium Industrial Wastes and Powdered Reagents,” Crystals, V. 11, No. 10, Oct. 2021, Article No. 1167.

32. Duxson, P.; Fernández-Jiménez, A.; Provis, J. L.; Lukey, G. C.; Palomo, A.; and van Deventer, J. S. J., “Geopolymer Technology: The Current State of the Art,” Journal of Materials Science, V. 42, No. 9, May 2007, pp. 2917-2933. doi: 10.1007/s10853-006-0637-z

33. Provis, J. L., “Alkali-Activated Materials,” Cement and Concrete Research, V. 114, Dec. 2018, pp. 40-48. doi: 10.1016/j.cemconres.2017.02.009

34. ASTM C109/C109M-16, “Standard Test Method for Compressive Strength of Hydraulic Cement Mortars (Using 2-in. or [50-mm] Cube Specimens),” ASTM International, West Conshohocken, PA, 2016, 10 pp.

35. Ahmed, S. F. U., and Maalej, M., “Tensile Strain Hardening Behaviour of Hybrid Steel-Polyethylene Fibre Reinforced Cementitious Composites,” Construction and Building Materials, V. 23, No. 1, Jan. 2009, pp. 96-106. doi: 10.1016/j.conbuildmat.2008.01.009

36. Hossain, K. M. A., and Sood, D., “The Strength and Fracture Characteristics of One-Part Strain-Hardening Green Alkali-Activated Engineered Composites,” Materials, V. 16, No. 14, July 2023, Article No. 5077. doi: 10.3390/ma16145077

37. Alrefaei, Y.; Wang, Y.-S.; Dai, J.-G.; and Xu, Q.-F., “Effect of Superplasticizers on Properties of One-Part Ca(OH)2/Na2SO4 Activated Geopolymer Pastes,” Construction and Building Materials, V. 241, Apr. 2020, Article No. 117990. doi: 10.1016/j.conbuildmat.2019.117990

38. Coppola, L.; Coffetti, D.; Crotti, E.; Gazzaniga, G.; and Pastore, T., “The Durability of One-Part Alkali-Activated Slag-Based Mortars in Different Environments,” Sustainability, V. 12, No. 9, 2020, Article No. 3561. doi: 10.3390/su12093561

39. Pan, Z.; Tao, Z.; Cao, Y. F.; Cao, Y. F.; Wuhrer, R.; and Murphy, T., “Compressive Strength and Microstructure of Alkali-Activated Fly Ash/Slag Binders at High Temperature,” Cement and Concrete Composites, V. 86, Feb. 2018, pp. 9-18. doi: 10.1016/j.cemconcomp.2017.09.011

40. Tominc, S., and Ducman, V., “Methodology for Evaluating the CO2 Sequestration Capacity of Waste Ashes,” Materials, V. 16, No. 15, Aug. 2023, Article No. 5284. doi: 10.3390/ma16155284


ALSO AVAILABLE IN:

Electronic Materials Journal