Effect of Concrete Roughness and Displacement Rate on Steel-Concrete Friction

International Concrete Abstracts Portal

The International Concrete Abstracts Portal is an ACI led collaboration with leading technical organizations from within the international concrete industry and offers the most comprehensive collection of published concrete abstracts.

  


Title: Effect of Concrete Roughness and Displacement Rate on Steel-Concrete Friction

Author(s): Siham Al Shanti, Daniel Heras Murcia, Elena Kalinina, and Mahmoud M. Reda Taha

Publication: Materials Journal

Volume: 123

Issue: 3

Appears on pages(s): 95-106

Keywords: shear displacement rates; static coefficient of friction; steel- concrete interface; surface roughness

DOI: 10.14359/51749501

Date: 5/1/2026

Abstract:
The determination of the static coefficient of friction between steel and concrete is essential for the design and safety of structures, particularly in systems operating under low axial stresses, such as foundation slabs supporting waste storage casks. In such applications, sliding resistance and shear transfer at the steel-concrete interface play critical roles in ensuring stability and overall structural performance. Inadequate friction at this interface can lead to sliding, reducing the structure’s capacity to resist lateral forces and potentially resulting in serviceability or safety concerns. This study presents an innovative approach to evaluate the static coefficient of friction between steel, prepared to a specific steel surface roughness level (SSPC-SP 6/NACE No. 3), and concrete with varying surface roughness profiles, including light sandblast, light to medium sandblast, medium bush hammer, and heavy sandblast finishes. Tests were performed under low normal stresses (18, 33, and 50 kPa [2.6, 4.8, and 7.6 psi]) and shear displacement rates (3, 5, 7, and 9 mm/s [0.12, 0.20, 0.28, and 0.35 in./s]). A custom test setup was developed to apply controlled displacement to a concrete block while measuring the horizontal force required to initiate sliding against the steel plate. The results indicate that the static coefficient of friction across all concrete surface roughness levels ranges from 0.68 to 0.75, with a mean value of 0.72. Statistical analysis at a 95% confidence level reveals that variations in concrete surface roughness, shear displacement rates, and applied normal stresses do not produce significant differences in the static coefficient of friction. Consequently, using concrete with light sandblast surface preparation in the field is sufficient to achieve a static coefficient of friction comparable to aggressive surface roughness profiles. These findings simplify construction practices while ensuring reliable shear transfer and sliding resistance at steel-concrete interfaces in low axial stress applications.

Related References:

1. EN 1998-1:2004, “Eurocode 8: Design of Structures for Earthquake Resistance - Part 1: General Rules, Seismic Actions and Rules for Buildings,” European Committee for Standardization, Brussels, Belgium, 2004, 231 pp.

2. Colajanni, P.; La Mendola, L.; Monaco, A.; and Pagnotta, S., “Seismic Performance of Earthquake-Resilient RC Frames Made with HSTC Beams and Friction Damper Devices,” Journal of Earthquake Engineering, V. 26, No. 15, 2022, pp. 7787-7813. doi: 10.1080/13632469.2021.1964652

3. McCormick, J.; Nagae, T.; Ikenaga, M.; Zhang, P.-C.; Katsuo, M.; and Nakashima, M., “Investigation of the Sliding Behavior between Steel and Mortar for Seismic Applications in Structures,” Earthquake Engineering & Structural Dynamics, V. 38, No. 12, 2009, pp. 1401-1419. doi: 10.1002/eqe.908

4. Ikenaga, M.; Nagae, T.; McCormick, J.; Zhang, P.; Katsuo, M.; and Nakashima, M., “Friction Coefficient For Exposed Column Base Design,” The 14th World Conference on Earthquake Engineering, Beijing, China, 2008, 8 pp.

5. Nabid, N.; Hajirasouliha, I.; and Petkovski, M., “A Practical Method for Optimum Seismic Design of Friction Wall Dampers,” Earthquake Spectra, V. 33, No. 3, 2017, pp. 1033-1052. doi: 10.1193/110316eqs190m

6. ACI Committee 318, “Building Code Requirements for Structural Concrete (ACI 318-19) and Commentary (ACI 318R-19) (Reapproved 2022),” American Concrete Institute, Farmington Hills, MI, 2019, 624 pp.

7. AASHTO, “AASHTO LRFD Bridge Design Specifications, Parts I and II,” seventh edition, American Association of State Highway and Transportation Officials, Washington, DC, 2014, 306 pp.

8. EN 1992-1-1:2004, “Eurocode 2: Design of Concrete Structures - Part 1-1: General Rules and Rules for Buildings,” European Committee for Standardization, Brussels, Belgium, 2004, 227 pp.

9. CSA A23.3-14, “Design of Concrete Structures,” CSA Group, Toronto, ON, Canada, 2014, 297 pp.

10. ICC, “2018 International Building Code (IBC),” International Code Council, Washington, DC, 2018, 728 pp.

11. ASCE 7-16, “Minimum Design Loads and Associated Criteria for Buildings and Other Structures,” American Society of Civil Engineers, Reston, VA, 2017, 800 pp.

12. Morgen, B. G., and Kurama, Y. C., “Characterization of Two Friction Interfaces for Use in Seismic Damper Applications,” Materials and Structures, V. 42, No. 1, 2009, pp. 35-49. doi: 10.1617/s11527-008-9365-y

13. Shirai, K.; Horii, J.; and Fujimori, T., “Optimal Sliding Force Characteristics of Friction Dampers for Seismic Response Control of Building Structures Considering Sway-Rocking Motion,” Soil Dynamics and Earthquake Engineering, V. 149, 2021, Article No. 106892. doi: 10.1016/j.soildyn.2021.106892

14. Jaisee, S.; Yue, F.; and Ooi, Y. H., “A State-of-the-Art Review on Passive Friction Dampers and their Applications,” Engineering Structures, V. 235, 2021, Article No. 112022. doi: 10.1016/j.engstruct.2021.112022

15. Wang, X.; Yang, Z.; Shu, X.; and Feng, J., “The Static Contact Statuses between Granular Materials and Flat-Bottomed Steel Silos,” Powder Technology, V. 235, 2013, pp. 1053-1059. doi: 10.1016/j.powtec.2012.10.052

16. Wang, F.-C.; Xie, W.-Q.; Li, B.; and Han, L.-H., “Experimental Study and Design of Bond Behavior in Concrete-Filled Steel Tubes (CFST),” Engineering Structures, V. 268, 2022, Article No. 114750. doi: 10.1016/j.engstruct.2022.114750

17. Guo, Q.; Chen, Q.; Xing, Y.; Xu, Y.-N.; and Zhu, Y., “Experimental Study of Friction Resistance between Steel and Concrete in Prefabricated Composite Beam with High‐Strength Frictional Bolt,” Advances in Materials Science and Engineering, V. 2020, No. 1, 2020, Article No. 1292513. doi: 10.1155/2020/1292513

18. Costa, R. S.; Lavall, A. C. C.; Silva, R. G. L.; and Rodrigues, F. C., “Experimental Study of the Influence of Friction at the Supports on Longitudinal Shear Resistance of Composite Slabs,” Revista IBRACON de Estruturas e Materiais, V. 10, No. 5, 2017, pp. 1075-1086. doi: 10.1590/s1983-41952017000500008

19. Washio, K.; Takimoto, G.; Hisatsune, J.; and Suzuki, T., “Research of Fix Effect for Steel Column Base Part 2: Slip Between Steel Plate and Mortar,” Structure, V. 44, 1969, pp. 1177-1178.

20. Sei, K., “Friction Coefficient of Steel Column Bottom,” Structure, V. 52, 1977, pp. 1283-1284.

21. Blau, P. J., “The Significance and Use of the Friction Coefficient,” Tribology International, V. 34, No. 9, 2001, pp. 585-591. doi: 10.1016/S0301-679X(01)00050-0

22. Nolle, H., and Richardson, R. S. H., “Static Friction Coefficients for Mechanical and Structural Joints,” Wear, V. 28, No. 1, 1974, pp. 1-13. doi: 10.1016/0043-1648(74)90097-0

23. Rabbat, B. G., and Russell, H. G., “Friction Coefficient of Steel on Concrete or Grout,” Journal of Structural Engineering, ASCE, V. 111, No. 3, 1985, pp. 505-515. doi: 10.1061/(ASCE)0733-9445(1985)111:3(505)

24. Lee, S. W., “Characteristics of Friction between Concrete Slab and Base,” KSCE Journal of Civil Engineering, V. 4, No. 4, 2000, pp. 265-275. doi: 10.1007/BF02823975

25. Klipalo, E.; Besharat, M.; and Kuriqi, A., “Full-Scale Interface Friction Testing of Geotextile-Based Flood Defence Structures,” Buildings, V. 12, No. 7, 2022, Article No. 990 doi: 10.3390/buildings12070990

26. Hanaor, D. A. H.; Gan, Y.; and Einav, I., “Static Friction at Fractal Interfaces,” Tribology International, V. 93, 2016, pp. 229-238. doi: 10.1016/j.triboint.2015.09.016

27. SSPC-SP 2, “Surface Preparation Specification No. 2: Hand Tool Cleaning,” Association for Materials Protection and Performance, Pittsburgh, PA, 1982, 10 pp.

28. Baltay, P., and Gjelsvik, A., “Coefficient of Friction for Steel on Concrete at High Normal Stress,” Journal of Materials in Civil Engineering, ASCE, V. 2, No. 1, 1990, pp. 46-49. doi: 10.1061/(ASCE)0899-1561(1990)2:1(46)

29. Frost, J. D., and DeJong, J. T., “In Situ Assessment of Role of Surface Roughness on Interface Response,” Journal of Geotechnical and Geoenvironmental Engineering, ASCE, V. 131, No. 4, 2005, pp. 498-511. doi: 10.1061/(ASCE)1090-0241(2005)131:4(498)

30. Sedlaček, M.; Podgornik, B.; and Vižintin, J., “Influence of Surface Preparation on Roughness Parameters, Friction and Wear,” Wear, V. 266, No. 3-4, 2009, pp. 482-487. doi: 10.1016/j.wear.2008.04.017

31. ASME B46.1-2009, “Surface Texture (Surface Roughness, Waviness, and Lay),” The American Society of Mechanical Engineers, New York, NY, 2009, 120 pp.

32. Wu, E.; Hu, Y.; Zhang, N.; and Wu, W., “Experimental Investigation on Friction Coefficient between Sawtooth Steel Plate and Concrete,” E3S Web of Conferences, V. 276, 2021, Article No. 02019.

33. E.A.&T. Co, Inc., “Coefficient of Friction Between Carbon Steel and Perlite Concrete Surfaces,” Test Report, Project 1016-1F, Marina del Rey, CA, Jan. 1978, 30 pp.

34. Constantinou, M. C.; Caccese, J.; and Harris, H. G., “Frictional Characteristics of Teflon–Steel Interfaces Under Dynamic Conditions,” Earthquake Engineering & Structural Dynamics, V. 15, No. 6, 1987, pp. 751-759. doi: 10.1002/eqe.4290150607

35. Popov, V. L., Contact Mechanics and Friction: Physical Principles and Applications, Springer-Verlag Berlin Heidelberg, Berlin, Germany, 2010, 362 pp.

36. ICRI 310.2R-2013, “Selecting and Specifying Concrete Surface Preparation for Sealers, Coatings, Polymer Overlays, and Concrete Repair,” International Concrete Repair Institute, St. Paul, MN, 2013, 42 pp.

37. Anwar, I.; Stormont, J.; and Hatambeigi, M., “Autonomous Instrument for Scanning and Determining the Material Surface Roughness,” U.S. Patent 2021/0048292 A1, filed Aug. 12, 2020, and issued Feb. 18, 2021.

38. Valikhani, A.; Jahromi, A. J.; Mantawy, I. M.; and Azizinamini, A., “Experimental Evaluation of Concrete-to-UHPC Bond Strength with Correlation to Surface Roughness for Repair Application,” Construction and Building Materials, V. 238, 2020, Article No. 117753. doi: 10.1016/j.conbuildmat.2019.117753

39. SSPC-SP 6/Nace No. 3, “Joint Surface Preparation Standard: Commercial Blast Cleaning,” Association for Materials Protection and Performance, Pittsburgh, PA, 2007, 12 pp.

40. Lüthi, T.; Diephuis, J. R.; Icaza A., J. J.; Breen, J. E.; and Kreger, M. E., “Effects of Duct Types and Emulsifiable Oils on Bond and Friction Losses in Posttensioned Concrete,” Journal of Bridge Engineering, ASCE, V. 13, No. 1, 2008, pp. 100-109. doi: 10.1061/(ASCE)1084-0702(2008)13:1(100)

41. ASTM E2126-11, “Standard Test Methods for Cyclic (Reversed) Load Test for Shear Resistance of Vertical Elements of the Lateral Force Resisting Systems for Buildings,” ASTM International, West Conshohocken, PA, 2011, 15 pp.

42. FEMA 461, “Interim Testing Protocols for Determining the Seismic Performance Characteristics of Structural and Nonstructural Components,” Federal Emergency Management Agency, Washington, DC, 2007, 138 pp.

43. Persson, B. N. J., Sliding Friction: Physical Principles and Applications, Springer-Verlag Berlin Heidelberg, Berlin, Germany, 2000, 516 pp.

44. Stachowiak, G. W., and Batchelor, A. W., Engineering Tribology, fourth edition, Butterworth-Heinemann, Oxford, UK, 2014.

45. Uno, N.; Inoue, K.; Shimura, Y.; and Wakiyama, K., “Coefficient of Friction Between Steels with Different Hardness,” Journal of Structural and Construction Engineering, V. 62, No. 494, 1997, pp. 123-128. doi: 10.3130/aijs.62.123_1

46. Nagae, T.; Ikenaga, M.; Nakashima, M.; and Suita, K., “Shear Friction Between Base Plate and Base Mortar Exposed Steel Column Base,” Journal of Structural and Construction Engineering, V. 71, No. 606, 2006, pp. 217-223. doi: 10.3130/aijs.71.217

47. Elnashai, A. S., “Advanced Inelastic Static (Pushover) Analysis for Earthquake Applications,” Structural Engineering and Mechanics, V. 12, No. 1, 2001, pp. 51-69. doi: 10.12989/sem.2001.12.1.051

48. Ruina, A., “Slip Instability and State Variable Friction Laws,” Journal of Geophysical Research, V. 88, 1983, pp. 10359-10370. doi: 10.1029/JB088iB12p10359

49. Dieterich, J. H., “Modeling of Rock Friction: 1. Experimental Results and Constitutive Equations,” Journal of Geophysical Research, V. 84, 1979, pp. 2161-2168. doi: 10.1029/JB084iB05p02161

50. Davaadorj, O.; Calvi, P. M.; and Stanton, J. F., “Shear Stress Transfer Across Concrete-to-Concrete Interfaces: Experimental Evidence and Available Strength Models,” PCI Journal, V. 65, No. 4, 2020, doi: 10.15554/pcij65.4-04

51. Taklas, M.; Leblouba, M.; Barakat, S.; Fageeri, A.; and Mohamad, F., “Concrete-to-Concrete Shear Friction Behavior under Cyclic Loading: Experimental Investigation,” Scientific Reports, V. 12, No. 1, 2022, pp. 1-21. doi: 10.1038/s41598-022-13530-5

52. Fronteddu, L., “Experimental and Numerical Evaluation of the Effects of Concrete Lift Joints on Static and Seismic Response of Gravity Dams,” PhD dissertation, Polytechnique Montréal, Montréal, QC, Canada, 1997, 207 pp.


ALSO AVAILABLE IN:

Electronic Materials Journal