Development of Wet-Mix Shotcrete with Portland-Limestone Cement

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Title: Development of Wet-Mix Shotcrete with Portland-Limestone Cement

Author(s): Lihe (John) Zhang, Matthew Zhang, Dudley R. (Rusty) Morgan, and Sidney Mindess

Publication: Materials Journal

Volume: 123

Issue: 2

Appears on pages(s): 103-112

Keywords: alkali-free accelerator (AFA); early-age compressive strength development; flexural toughness; ground support; portland-limestone cement (PLC); residual tensile strength; shotcrete; Type GUL; Type I

DOI: 10.14359/51749444

Date: 3/1/2026

Abstract:
Portland-limestone cement (PLC) is being more and more specified and used in wet-mix shotcrete construction for ground support in tunnels and mines across the United States and Canada. The most widely used cement of Type GU (general use) in Canada and Type I in the United States is being replaced by Type GUL (general- use limestone) in Canada and Type IL in the United States. There is no significant research being conducted on the performance of shotcrete made using PLC, including plastic properties, early-age strength development, compressive strength development, and, when fibers are added, flexural toughness and residual tensile strength development. This paper presents studies on the properties of wet-mix shotcrete produced with PLC. Results show that PLC requires a higher dosage of alkali-free accelerator (AFA) to achieve similar development of early-age compressive strength compared to shotcrete made with portland cement (PC). Development of compressive strength at 7 and 28 days for shotcrete made with PLC is similar to shotcrete made with PC. When both steel and macrosynthetic fibers are used in wet-mix shotcrete made with PLC, development of residual tensile strength with notched beams and flexural toughness for round determinate panels is also similar to that for wet-mix shotcrete produced with PC. Future research on wet-mix shotcrete with Type GUL cement is also discussed.

Related References:

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2. CSA A3000:23, “Cementitious Materials Compendium,” CSA Group, Toronto, ON, Canada, 2023.

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5. ACI Committee 318, “Building Code Requirements for Structural Concrete (ACI 318-19) and Commentary (ACI 318R-19) (Reapproved 2022),” American Concrete Institute, Farmington Hills, MI, 2019, 624 pp.

6. Zhang, L., and Morgan, D. R., “Advances in Shotcrete Technology for Ground Support in Tunnels and Mines in North America,” Tunnelling Association of Canada (TAC 2021), Toronto, ON, Canada, Oct. 21-24, 2021.

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13. ACI Committee 506, “Specifying Underground Shotcrete—Guide (ACI PRC-506.5-22),” American Concrete Institute, Farmington Hills, MI, 2022, 61 pp.

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